Abstract: A release system for a packer is disclosed. The release ring is minimally exposed in the wellbore and is actuated by a release tool, which comprises a collet and cone with a relative movement feature. In the preferred embodiment, the release ring has alternating cuts and a built in radially outward bias. The ring is held in locked position by bands, which are broken by the action of the releasing tool.

Abstract: A method and apparatus for severing the mandrel of an anchor device such as a packer to release the packer and remove it from a well. A cutter locator profile above the packer assembly and a cutter locator element on the cutting tool are located so as to precisely position the cutting element at a desired location on the packer mandrel. Once the mandrel is severed, the packer assembly can elongate to release the expansion mechanism. Then, the packer assembly can be pulled upwardly to release the packer, and to remove it from the well. A cutting tool can be lowered through production tubing to sever the mandrel, followed by pulling the packer with the production tubing. Alternatively, a cutting tool can be lowered on a workstring and latched to the upper end of the packer assembly, followed by severing the mandrel and pulling the packer with the workstring.

Abstract: An improved cage slip system is disclosed. The cage is constructed so that the cones which actuate the slips extend into the cage openings. The radial extension of the slips is limited so as to retain them if they are extended in an unsupported situation. The cones have a maximum outside dimension equal to the outside dimension of the cage so as to increase the rating of the slips by increasing the bearing area of the cones on the slips. The beneficial features of the cage design are retained while a greater degree of radial expansion of the slips is possible allowing minimization of tool inventory for situations where a lighter wall casing requires further slip extension. The release system allows the lower cones to be driven out from under the lower slips, thus facilitating release of the grip of the lower slips from the casing for extraction of the packer. The mechanical release is functional through the mandrel, whether tension or compression is placed on the mandrel.

Abstract: A high-load slip system allows better transmission of loads from the slips to the body. The cone comprises longitudinal slots and the body comprises tabs which are disposed in those slots. The load is transferred from the slips to the cone and into the tabs which reside in the slots. The arrangement can be configured to share the load between the tabs extending from the body and the actual body itself after a small amount of collapse on the cone, leaving the body to support the cone, both through the tabs and on the outside diameter.

Abstract: A sealing element system for a downhole packer reduces the tendency of the elements to extrude. Mechanical limits are provided to the amount of force that can be passed onto the uppermost and lowermost components of a sealing element system by providing a limit on the longitudinal compression available against a gauge ring. The gauge rings are roughened to also grab the uppermost and lowermost elements to fight the tendency to extrude. The uppermost and lowermost elements are configured with an external groove to control the way they deform into a sealing relationship with the tubing and casing so that extrusion into the gap is reduced.

Abstract: An improved cage slip system is disclosed. The cage is constructed so that the cones which actuate the slips extend into the cage openings. The radial extension of the slips is limited so as to retain them if they are extended in an unsupported situation. The cones have a maximum outside dimension equal to the outside dimension of the cage so as to increase the rating of the slips by increasing the bearing area of the cones on the slips. The beneficial features of the cage design are retained while a greater degree of radial expansion of the slips is possible allowing minimization of tool inventory for situations where a lighter wall casing requires further slip extension.

Abstract: A primarily electronically set permanent or retrievable downhole tool having a hydraulic contingency arrangement to activate the downhole tool in the conventional way in the event electronic communication fails.

Abstract: A downhole tool, comprising one or more separate packers and sliding sleeves in the preferred embodiment, is actuable from a nonelectrical signal transmitted from the surface to the tool. The signal is received at the tool by a control system located within the tool. The control system operates in conjunction with a power supply in the tool to accomplish tool actuation. In the preferred embodiment, the valve member is temporarily retained in a sealing position, isolating pressure in one chamber from a different pressure in an adjacent chamber. The valve member or piston is temporarily retained by a high-strength fiber, such as Kevlar.RTM., in the preferred embodiment. The control system actuates the power source to heat a resistance heating wire, which causes failure in the fiber. Other mechanisms to trigger pressure-equalization can be used. The fiber can be cut by a cutter actuated electrically. The piston can be retained by solder which is melted electrically.