Patents by Inventor James Cady
James Cady has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20080067662Abstract: An IC die and a flexible circuit structure are integrated into a lower stack element that can be stacked with either further integrated lower stack element iterations or with pre-packaged ICs in any of a variety of package types. A die is positioned above the surface of portions of a pair of flex circuits. Connection is made between the die and the flex circuitry. A protective layer is formed to protect the flex-connected die and its connection to the flex. Connective elements are placed along the flex circuitry to create an array of module contacts along the second side of the flex circuitry. The flex circuitry is positioned above the body-protected die to create an integrated lower stack element. The integrated lower stack element may be stacked either with iterations of the integrated lower stack element or with a pre-packaged IC to create a multi-element stacked circuit module.Type: ApplicationFiled: November 16, 2007Publication date: March 20, 2008Inventors: David Roper, Curtis Hart, James Wilder, Phill Bradley, James Cady, Jeff Buchle, James Wehrly
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Publication number: 20070126125Abstract: A circuit module is provided in which two secondary substrates or cards or the rigid portions of a rigid flex assembly are populated with integrated circuits (ICs). The secondary substrates are connected with flexible circuitry. One side of the flexible circuitry exhibits contacts adapted for connection to an edge connector. The flexible circuitry is wrapped about an edge of a preferably metallic substrate to dispose one of the two secondary substrates on a first side of the substrate and the other of the secondary substrates on the second side of the substrate.Type: ApplicationFiled: January 29, 2007Publication date: June 7, 2007Applicant: Staktek Group L.P.Inventors: Russell Rapport, Paul Goodwin, James Cady
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Publication number: 20070126124Abstract: A circuit module is provided in which two secondary substrates or cards or the rigid portions of a rigid flex assembly are populated with integrated circuits (ICs). The secondary substrates are connected with flexible circuitry. One side of the flexible circuitry exhibits contacts adapted for connection to an edge connector. The flexible circuitry is wrapped about an edge of a preferably metallic substrate to dispose one of the two secondary substrates on a first side of the substrate and the other of the secondary substrates on the second side of the substrate.Type: ApplicationFiled: January 29, 2007Publication date: June 7, 2007Applicant: Staktek Group L.P.Inventors: Russell Rapport, Paul Goodwin, James Cady
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Publication number: 20070117262Abstract: The present invention provides a system and method that amounts integrated circuit devices onto substrates and a system and method for employing the method in stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder paste that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.Type: ApplicationFiled: January 23, 2007Publication date: May 24, 2007Inventors: Julian Partridge, James Cady, James Wilder, David Roper, James Wehrly
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Publication number: 20070115017Abstract: A flexible circuit has contacts for mounting in a socket or card edge connector. The flexible circuit includes integrated circuit devices mounted on both sides of the edge connector contacts. Preferably, the flexible circuit is wrapped about an edge of a rigid substrate and presents contacts on both sides of the substrate for mounting in a socket. Multiple flexible circuits may be overlaid with the same strategy. The flexible circuit may exhibit one or two or more conductive layers, and may have changes in the layered structure or have split layers.Type: ApplicationFiled: January 18, 2007Publication date: May 24, 2007Applicant: STAKTEK GROUP L.P.Inventors: Paul Goodwin, James Cady, Douglas Wehrly
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Publication number: 20070114649Abstract: The present invention provides a system and method that mounts integrated circuit devices onto substrates and a system and method for employing the method is stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder past that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.Type: ApplicationFiled: January 23, 2007Publication date: May 24, 2007Inventors: Julian Partridge, James Cady, James Wilder, David Roper, James Wehrly
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Publication number: 20060261449Abstract: A circuit module is provided in which two secondary substrates or cards or the rigid portions of a rigid flex assembly are populated with integrated circuits (ICs). The secondary substrates are connected with flexible circuitry. One side of the flexible circuitry exhibits contacts adapted for connection to an edge connector. The flexible circuitry is wrapped about an edge of a preferably metallic substrate to dispose one of the two secondary substrates on a first side of the substrate and the other of the secondary substrates on the second side of the substrate.Type: ApplicationFiled: May 18, 2005Publication date: November 23, 2006Inventors: Russell Rapport, Paul Goodwin, James Cady
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Publication number: 20060175693Abstract: Systems, methods, and apparatus for generating a ball-out matrix configuration for a flex circuit are provided. An exemplary processor implemented method for generating a ball-out matrix configuration for at least one flex circuit includes retrieving a set of ball-out matrix constraints for the flex circuit. The method further includes processing the set of ball-out matrix constraints to generate a ball-out matrix configuration output for the flex circuit.Type: ApplicationFiled: February 4, 2005Publication date: August 10, 2006Inventors: James Cady, Paul Goodwin
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Publication number: 20060131716Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a two-high stack or module devised in accordance with a preferred embodiment of the present invention, a pair of integrated circuits is stacked, with one integrated circuit above the other. The two integrated circuits are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower integrated circuit of the module. The flex circuit pair connects the upper and lower integrated circuits and provides a thermal and electrical path connection path between the module and an application environment such as a printed wiring board (PWB). The present invention may be employed to advantage in numerous configurations and combinations of integrated circuits in modules provided for high-density memories or high capacity computing.Type: ApplicationFiled: December 22, 2005Publication date: June 22, 2006Inventors: James Cady, James Wilder, David Roper, James Wehrly, Julian Dowden, Jeff Buchle
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Publication number: 20060091521Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a two-high stack or module devised in accordance with a preferred embodiment of the present invention, a pair of integrated circuits is stacked, with one integrated circuit above the other. The two integrated circuits are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower integrated circuit of the module. The flex circuit pair connects the upper and lower integrated circuits and provides a thermal and electrical path connection path between the module and an application environment such as a printed wiring board (PWB). The present invention may be employed to advantage in numerous configurations and combinations of integrated circuits in modules provided for high-density memories or high capacity computing.Type: ApplicationFiled: December 21, 2005Publication date: May 4, 2006Inventors: James Cady, James Wilder, David Roper, James Wehrly, Julian Dowden, Jeff Buchle
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Publication number: 20060048385Abstract: Flexible circuitry is populated on one or both sides with integrated circuits (ICs) each of which ICs has an IC profile (height). A substantially flat, windowed fixture with a fixture profile less than the IC profiles of the ICs is applied over an IC-populated side of the flexible circuitry causing at least a part of the ICs to emerge from respective fixture windows. Material is removed simultaneously from that portion of the ICs that emerge from the windows to result in lower-profile ICs which, in a preferred embodiment exhibit profiles substantially coincident with the fixture profile established by the upper surface of the fixture. The method is used to advantage in devising circuit modules by disposing the flexible circuitry about a rigid substrate to form the circuit module with a low profile. Some embodiments use substrates that are windowed or have inset areas into which the lower profile CSPs may be set to reach profile requirements.Type: ApplicationFiled: October 4, 2005Publication date: March 9, 2006Inventors: James Cady, James Wehrly, Paul Goodwin
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Publication number: 20060050498Abstract: A flex circuit is populated on one or both sides with plural integrated circuit die. In a preferred mode, the flex circuit is populated with flip-chip die. One side of the flex circuit has a connective facility implemented in a preferred mode with edge connector contacts. The flex circuit is disposed about a substrate to form a circuit module that may be inserted into an edge connector such as ones typically found on a computer board.Type: ApplicationFiled: June 21, 2005Publication date: March 9, 2006Inventors: James Cady, Paul Goodwin
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Publication number: 20060049502Abstract: A circuit module shunts thermal energy into a chassis component or a part of the box of the computing application in which the module is employed. In one preferred mode, a flex circuit is populated along each of its first and second major sides with two ranks of ICs which are, preferably, array type (CSP) devices. Insertion contacts are disposed in two sets on the first side of the flex circuit typically between the two ranks of ICs along the first side of the IC. A substrate with first and second lateral sides provides a form for the module. That substrate is preferably comprised of metallic material and exhibits an edge about which the flex circuit is wrapped and an extension at the other extremity of the substrate that is thermally connected to a chassis component of the application, either directly or, preferably, through a thermal conduit such as a thermally conductive compliant material.Type: ApplicationFiled: May 9, 2005Publication date: March 9, 2006Inventors: Paul Goodwin, James Cady
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Publication number: 20060050492Abstract: A flexible circuit has contacts for mounting in a socket or card edge connector. The flexible circuit includes integrated circuit devices mounted on both sides of the edge connector contacts. Preferably, the flexible circuit is wrapped about an edge of a rigid substrate and presents contacts on both sides of the substrate for mounting in a socket. Multiple flexible circuits may be overlaid with the same strategy. The flexible circuit may exhibit one or two or more conductive layers, and may have changes in the layered structure or have split layers.Type: ApplicationFiled: September 3, 2004Publication date: March 9, 2006Inventors: Paul Goodwin, James Cady, Douglas Wehrly
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Publication number: 20060050592Abstract: A flexible circuit is populated on one or both sides and disposed about a substrate to create a circuit module. Along one of its edges, the flex circuit is connected to a connective facility such as a multiple pin connector while the flex circuit is disposed about a thermally-conductive form that provides structure to create a module with plural layers of circuitry in a single module. In preferred embodiments, the form is metallic and, in alternative preferred embodiments, the module circuitry is disposed within a housing. Preferred embodiments may be devised that present a compact flash module within a housing that may be connected to or into a system or product through a connective facility that is preferably a male or female socket connector while the housing is configured to mechanically adapt to an application environment.Type: ApplicationFiled: July 22, 2005Publication date: March 9, 2006Inventors: James Cady, James Wehrly, Paul Goodwin
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Publication number: 20060043558Abstract: Abstract of the Disclosure Integrated circuits (ICs) are stacked into modules that conserve PCB or other board surface area. The modules provide for lower capacitance memory signaling systems and methods for connecting stacked CSPs in a serial cascade arrangement. In one preferred embodiment, on-die terminations are used selectively to terminate a cascaded series of conductive paths. In another preferred embodiment, a form standard provides a physical form that allows many of the varying package sizes found in a broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design.Type: ApplicationFiled: September 1, 2004Publication date: March 2, 2006Applicant: Staktek Group L.P.Inventors: James Cady, Russell Rapport, James Wilder
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Publication number: 20060008945Abstract: The present invention stacks integrated circuits (ICs) into modules that conserve PWB or other board surface area. In another aspect, the invention provides a lower capacitance memory expansion addressing system and method and preferably with the CSP stacked modules provided herein. In a preferred embodiment in accordance with the invention, a form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance. In an alternative embodiment, the form standard may include a heat spreader portion with mounting feet. In a preferred embodiment of the memory addressing system, a high speed switching system selects a data line associated with each level of a stacked module to reduce the loading effect upon data signals in memory access.Type: ApplicationFiled: September 7, 2005Publication date: January 12, 2006Inventors: James Cady, James Wilder, David Roper, James Wehrly
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Publication number: 20050280135Abstract: The present invention stacks chip scale-packaged integrated circuits (CSPs) into modules that conserve PWB or other board surface area. In a two-high CSP stack or module devised in accordance with a preferred embodiment of the present invention, two CSPs are stacked, with one CSP disposed above the other. The two CSPs are connected with flex circuitry. A form standard is disposed between the flex circuitry and a CSP in the stack. The form standard can take many configurations and may be used where flex circuits are used to connect CSPs to one another in stacked modules having two or more constituent CSPs. For example, in stacked modules that include four CSPs, three form standards are employed in preferred embodiments, although fewer may be used. The form standard provides a thermally conductive physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design.Type: ApplicationFiled: August 4, 2005Publication date: December 22, 2005Inventors: Russell Rapport, James Cady, James Wilder, David Roper, James Wehrly, Jeff Buchle, Julian Dowden
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Publication number: 20050263872Abstract: A form standard provides a physical form that allows many of the varying package sizes found in the broad family of CSP packages to be used to advantage while employing a standard connective flex circuitry design that is disposed about the form. In a preferred embodiment, the form standard will be devised of heat transference material such as copper to improve thermal performance.Type: ApplicationFiled: July 1, 2005Publication date: December 1, 2005Inventors: James Cady, James Wilder, David Roper, James Wehrly
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Publication number: 20050146011Abstract: The present invention stacks integrated circuits into modules that conserve board surface area. In a two-high stack or module devised in accordance with a preferred embodiment of the present invention, a pair of integrated circuits is stacked, with one integrated circuit above the other. The two integrated circuits are connected with a pair of flexible circuit structures. Each of the pair of flexible circuit structures is partially wrapped about a respective opposite lateral edge of the lower integrated circuit of the module. The flex circuit pair connects the upper and lower integrated circuits and provides a thermal and electrical path connection path between the module and its application environment. The module has a bailout pattern with a different pitch and/or supplemental module contacts devised to allow combined signaling to the integrated circuits through contacts having a desired bailout footprint.Type: ApplicationFiled: March 8, 2005Publication date: July 7, 2005Inventors: David Roper, James Cady, James Wilder, James Wehrly, Jeff Buchle, Julian Dowden