Patents by Inventor James E. Sealey

James E. Sealey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230265616
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Application
    Filed: May 1, 2023
    Publication date: August 24, 2023
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 11725345
    Abstract: A method of making an absorbent structure including forming a stock mixture of fibers, a cationic wet strength resin, an anionic polyacrylamide and a cellulase enzyme, and at least partially drying the stock mixture to form a web.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: August 15, 2023
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Kevin Brennan, James E. Bradbury, Phillip MacDonald, Taras Z. Andrukh
  • Patent number: 11702798
    Abstract: Absorbent product including a laminate of at least two plies, wherein the absorbent product has a measured Valley Volume parameter greater than 11 microns and a Pit Density of greater than 25 pockets per sq. cm.
    Type: Grant
    Filed: July 15, 2021
    Date of Patent: July 18, 2023
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Justin S. Pence, Marc Paul Begin, Zachary Korkowski, Byrd Tyler Miller, IV
  • Patent number: 11697538
    Abstract: A direct-to-consumer heat shrunk bundled product made up of a plurality of paper product rolls each individually packaged by a first package material and arranged relative to one another so as to form a bundle, the bundle being packaged by a second package material, wherein a substantial portion of the inner surface of the second package material is in contact with the first package material of the plurality of paper product rolls and is nonstick relative to the first package material. The bundle includes fused end seals so that the bundle does not include open gussets that might otherwise catch on machinery during sorting and shipping. The packaging material and/or wrapper may include laser energy absorbing material or adhesive.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: July 11, 2023
    Assignee: First Quality Tissue, LLC
    Inventors: Chris B. Anklam, Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey, II
  • Patent number: 11692309
    Abstract: A system and method of forming a molded pulp product that involves separately collecting, from a paper-making process, waste water containing short fibers at a first fiber consistency, waste water as dilution water containing fibers at a second fiber consistency that is lower than the first fiber consistency, and water containing long fibers, the long fibers having a length that is greater than a length of the short fibers, blending the waste water containing short fibers and the water containing long fibers to obtain a pulp slurry, and molding the pulp slurry into a molded pulp product at a pulp molding machine. In an embodiment, filtrate removed during the molding of the molded pulp product has a BOD measurement that is 95% less than a BOD measurement of the pulp slurry, where the BOD measurements are obtained using the EPA 405.1, SM5210B Test Method.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: July 4, 2023
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: Byrd Tyler Miller, IV, James E. Sealey, James E. Bradbury
  • Patent number: 11674266
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: June 13, 2023
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 11668052
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Grant
    Filed: January 26, 2021
    Date of Patent: June 6, 2023
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 11634865
    Abstract: A fabric or belt for a papermaking machine including a first layer that defines a web contacting surface and a second layer that supports the first layer. The first layer is made of extruded polymer and includes a plurality of first elements aligned in a first direction, a plurality of second elements aligned in a second direction and extending over the plurality of first elements, and a plurality of open portions defined by the plurality of first and second elements. The second layer is made of woven fabric. The first layer is bonded to the second layer so that the first layer extends only partially through the second layer and an interface formed between the first and second layers includes bonded and unbonded portions and airflow channels that extend in a plane parallel to the first and second layers.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: April 25, 2023
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Publication number: 20230075720
    Abstract: A fabric or belt for a papermaking machine including a first layer that defines a web contacting surface and a second layer that supports the first layer. The first layer is made of extruded polymer and includes a plurality of first elements aligned in a first direction, a plurality of second elements aligned in a second direction and extending over the plurality of first elements, and a plurality of open portions defined by the plurality of first and second elements. The second layer is made of woven fabric. The first layer is bonded to the second layer so that the first layer extends only partially through the second layer and an interface formed between the first and second layers includes bonded and unbonded portions and airflow channels that extend in a plane parallel to the first and second layers.
    Type: Application
    Filed: November 16, 2022
    Publication date: March 9, 2023
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Publication number: 20230054966
    Abstract: A structured tissue belt assembly including a supporting layer and a nonwoven web contacting layer. The supporting layer has a top surface and a bottom surface and is formed of monofilaments including one or more layers of warp yarns interwoven with weft yarns in a repeating pattern. At least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns, include laser energy absorbent material, and at least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns include laser energy scattering material. Laser welds attach the bottom surface of the web contacting layer to the top surface of the supporting layer at points where the web contacting layer contacts the at least one of: a) the at least some of the warp yarns; or b) the at least some of the weft yarns that include laser energy absorbent material.
    Type: Application
    Filed: August 11, 2022
    Publication date: February 23, 2023
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Patent number: 11583489
    Abstract: A single or multi-ply flushable and dispersible wet wipe including a wet laid fibrous web imprinted using a structuring fabric, a binder composition comprising poly(vinyl) alcohol, poly(vinyl) acetate, poly (ethylene) (vinyl) alcohols, poly (ethylene) (vinyl) acetate, copolymers of vinyl acetate-ethylene, or combinations thereof, and one or more additives. In an exemplary embodiment, the fibrous web is wetted by a wetting solution comprising 0.1% to about 10% by weight of one of the following: (1) boric acid; and (2) boric acid and a mono or divalent salt.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: February 21, 2023
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: Byrd Tyler Miller, IV, James E. Sealey, II, Justin S. Pence, Taras Z. Andrukh, Zachary Korkowski, Ashley Harris
  • Patent number: 11577906
    Abstract: A shippable bundled product including a plurality of paper product rolls each individually packaged by a first package material and arranged relative to one another so as to form a bundle. The bundle is packaged by a second package material. The second package material has a shrinkage factor relative to the bundle of less than zero.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: February 14, 2023
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: Chris B. Anklam, Justin S. Pence, Byrd Tyler Miller, IV, Amiel Sam Sabbagh, James E. Sealey, II
  • Patent number: 11571866
    Abstract: An apparatus for producing endless 3-D printed belts using in papermaking and an apparatus for producing endless 3-D printed belts laminated to a substrate for additional strength and dimensional stability during use.
    Type: Grant
    Filed: June 6, 2019
    Date of Patent: February 7, 2023
    Assignee: STRUCTURED I, LLC
    Inventors: Byrd Tyler Miller, IV, Taras Z. Andrukh, James E. Sealey, II, Guy Menchik
  • Publication number: 20230014807
    Abstract: A method of forming a fibrous web on a papermaking machine including the steps of depositing a dilute fiber slurry out of a headbox to a forming area comprising a forming surface made up of a structured fabric, wherein the structured fabric is supported by a breast roll and a forming roll, and the forming area is devoid of any additional fabrics or belts other than the structured fabric, draining the dilute fiber slurry through the structured fabric, and drying the fiber slurry.
    Type: Application
    Filed: September 23, 2022
    Publication date: January 19, 2023
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Theodore D. Kennedy
  • Publication number: 20220389654
    Abstract: A method for cleaning a belt of a through air drying papermaking machine in which a high pressure shower is configured to traverse across a width of the belt of the papermaking machine while ejecting water onto the belt, and a vacuum box is operatively connected to the high pressure shower. The high pressure shower has a width that is less than a full width of the belt.
    Type: Application
    Filed: February 22, 2022
    Publication date: December 8, 2022
    Inventors: James E. Sealey, II, Marc Paul Begin, Theodore D. Kennedy
  • Publication number: 20220380983
    Abstract: A two-ply rolled Through Air Dried paper towel with high total absorption and absorption rate at a low basis weight. Further, the paper towel has a unique combination of properties including an Sdr value of greater than 30, and a Vvd value of greater than 4.
    Type: Application
    Filed: June 1, 2022
    Publication date: December 1, 2022
    Inventors: James E. Sealey, II, Marc Paul Begin, Justin S. Pence, Byrd Tyler Miller, IV, Kevin P. Brennan
  • Publication number: 20220378685
    Abstract: A single or multi-ply flushable and dispersible wet wipe including a wet laid fibrous web imprinted using a structuring fabric, a binder composition comprising poly(vinyl) alcohol, poly(vinyl) acetate, poly (ethylene) (vinyl) alcohols, poly (ethylene) (vinyl) acetate, copolymers of vinyl acetate-ethylene, or combinations thereof, and one or more additives. In an exemplary embodiment, the fibrous web is wetted by a wetting solution comprising 0.1% to about 10% by weight of one of the following: (1) boric acid; and (2) boric acid and a mono or divalent salt.
    Type: Application
    Filed: August 11, 2022
    Publication date: December 1, 2022
    Inventors: Byrd Tyler Miller, IV, James E. Sealey, II, Justin S. Pence, Taras Z. Andrukh, Zachary Korkowski, Ashley Harris
  • Publication number: 20220356646
    Abstract: A machine or apparatus for producing structured tissue or towel using a press section.
    Type: Application
    Filed: July 25, 2022
    Publication date: November 10, 2022
    Inventors: James E. Sealey, II, Byrd Tyler MILLER, IV, Marc Paul BEGIN, Theodore D. KENNEDY
  • Patent number: 11486091
    Abstract: A method of forming a fibrous web on a papermaking machine including the steps of depositing a dilute fiber slurry out of a headbox to a forming area comprising a forming surface made up of a structured fabric, wherein the structured fabric is supported by a breast roll and a forming roll, and the forming area is devoid of any additional fabrics or belts other than the structured fabric, draining the dilute fiber slurry through the structured fabric, and drying the fiber slurry.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: November 1, 2022
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Theodore D. Kennedy
  • Patent number: 11466404
    Abstract: A machine or apparatus for producing structured tissue or towel using a press section.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: October 11, 2022
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Theodore D. Kennedy