Patents by Inventor James E. Sealey

James E. Sealey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210164168
    Abstract: A structured rolled sanitary tissue product having at least two plies, wherein the structured rolled sanitary tissue product has a crumple resistance of less than 30 grams force, a caliper of at least 450 microns/ply, and a bulk softness (TS7) of 10 or less.
    Type: Application
    Filed: December 15, 2020
    Publication date: June 3, 2021
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Publication number: 20210164161
    Abstract: A fabric or belt for a papermaking machine including a first layer that defines a web contacting surface and a second layer that supports the first layer. The first layer is made of extruded polymer and includes a plurality of first elements aligned in a first direction, a plurality of second elements aligned in a second direction and extending over the plurality of first elements, and a plurality of open portions defined by the plurality of first and second elements. The second layer is made of woven fabric. The first layer is bonded to the second layer so that the first layer extends only partially through the second layer and an interface formed between the first and second layers includes bonded and unbonded portions and airflow channels that extend in a plane parallel to the first and second layers.
    Type: Application
    Filed: February 9, 2021
    Publication date: June 3, 2021
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Publication number: 20210164166
    Abstract: A method of making an absorbent structure including forming a stock mixture of fibers, a cationic wet strength resin, an anionic polyacrylamide and a cellulase enzyme, and at least partially drying the stock mixture to form a web.
    Type: Application
    Filed: February 17, 2021
    Publication date: June 3, 2021
    Inventors: James E. Sealey, Byrd Tyler MILLER, IV, Kevin BRENNAN, James E. BRADBURY, Phillip MACDONALD, Taras Z. Andrukh
  • Publication number: 20210164169
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Application
    Filed: February 1, 2021
    Publication date: June 3, 2021
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Publication number: 20210148054
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Application
    Filed: January 26, 2021
    Publication date: May 20, 2021
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 10982392
    Abstract: An absorbent structure with high wet strength, absorbency and softness made by a process including forming a stock mixture of fibers, a cationic wet strength resin, an anionic polyacrylamide and a cellulase enzyme, and at least partially drying the stock mixture to form a web.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: April 20, 2021
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Kevin Brennan, James E. Bradbury, Phillip MacDonald, Taras Z. Andrukh
  • Publication number: 20210095426
    Abstract: A structured rolled sanitary tissue product having at least two plies, wherein the structured rolled sanitary tissue product has a crumple resistance of less than 30 grams force, a caliper of at least 450 microns/ply, and a bulk softness (TS7) of 10 or less.
    Type: Application
    Filed: December 15, 2020
    Publication date: April 1, 2021
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Publication number: 20210087752
    Abstract: A disposable tissue or paper towel product including at least two plies, an exposed outer surface of at least one of the two plies comprising a plurality of pockets, the plurality of pockets having an average volume greater than 0.4 mm3 and an average surface area of 2.5 mm2.
    Type: Application
    Filed: October 2, 2020
    Publication date: March 25, 2021
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Jeffrey Grunwald, Ashley Harris, Justin S. Pence
  • Publication number: 20210087751
    Abstract: A method of making a tissue or paper towel product including forming two or more multi-layered webs of cellulosic fibers by a papermaking process using a structured fabric, the papermaking process comprising a step of adding a cross-linker to a pulp slurry comprising the cellulosic fibers so that at least some of the cellulosic fibers are cross-linked within the pulp slurry, and laminating the two or more multi-layered webs together so as to form a multi-ply product, each ply of the multi-ply product comprising cross-linked fibers as a percentage of the total fiber mix of the ply.
    Type: Application
    Filed: December 3, 2020
    Publication date: March 25, 2021
    Inventors: James E. Bradbury, Dustin Ziegelman, James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 10954635
    Abstract: A disposable tissue or paper towel product including at least two plies, an exposed outer surface of at least one of the two plies comprising a plurality of pockets, the plurality of pockets having an average volume greater than 0.4 mm3 and an average surface area of 2.5 mm2.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 23, 2021
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Jeffrey Grunwald, Ashley Harris, Justin S. Pence
  • Patent number: 10954636
    Abstract: A disposable tissue or paper towel product including at least two plies, an exposed outer surface of at least one of the two plies comprising a plurality of pockets, the plurality of pockets having an average volume greater than 0.4 mm3 and an average surface area of 2.5 mm2.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: March 23, 2021
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Jeffrey Grunwald, Ashley Harris, Justin S. Pence
  • Publication number: 20210078284
    Abstract: A structured tissue belt assembly including a supporting layer, a non-woven web contacting layer, and one or more laser welds that attach the bottom surface of the web contacting layer to the top surface of the supporting layer. The structured tissue belt assembly allows for air flow in x, y and z directions. In exemplary embodiments, the structured tissue belt assembly has an embedment distance between the supporting layer and the web contacting layer of 0.05 mm to 0.60 mm and a peel force between the web contacting layer and the supporting layer of at least 650 gf/inch.
    Type: Application
    Filed: May 22, 2020
    Publication date: March 18, 2021
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Publication number: 20210071364
    Abstract: A structured tissue belt assembly including a supporting layer, a non-woven web contacting layer, and one or more laser welds that attach the bottom surface of the web contacting layer to the top surface of the supporting layer. The structured tissue belt assembly allows for air flow in x, y and z directions. In exemplary embodiments, the structured tissue belt assembly has an embedment distance between the supporting layer and the web contacting layer of 0.05 mm to 0.60 mm and a peel force between the web contacting layer and the supporting layer of at least 650 gf/inch.
    Type: Application
    Filed: November 18, 2020
    Publication date: March 11, 2021
    Inventors: Chad Martin, Robbie Edmonds, Allan Mannien, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Publication number: 20210071365
    Abstract: The present invention provides for manufacturing processes of structuring fabrics that contain a web contacting layer with seams that do not cause defects in the sheet that can result in sheet breaks during the paper machine process. Structuring fabrics with a web contacting layer that can have damaged sections replaced rather than replacing the entire structuring fabric, which is costly and time consuming, are also provided. Additionally, a process for manufacturing the web contacting layer by laying down polymers of specific material properties in an additive manner under computer control (3-D printing) is provided.
    Type: Application
    Filed: September 3, 2020
    Publication date: March 11, 2021
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Zachary John Korkowski, Marc Paul Begin, Andrew James Carlson, Mikhail Tikh, Robert Earl Simon, Nathaniel Michael Peterson
  • Patent number: 10941525
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: March 9, 2021
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV
  • Publication number: 20210032813
    Abstract: A method of forming a fibrous web on a papermaking machine including the steps of depositing a dilute fiber slurry out of a headbox to a forming area comprising a forming surface made up of a structured fabric, wherein the structured fabric is supported by a breast roll and a forming roll, and the forming area is devoid of any additional fabrics or belts other than the structured fabric, draining the dilute fiber slurry through the structured fabric, and drying the fiber slurry.
    Type: Application
    Filed: June 8, 2020
    Publication date: February 4, 2021
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV, Mark Paul Begin, Theodore D. Kennedy
  • Patent number: 10900176
    Abstract: A structured tissue product produced using a structured or imprinting fabric and a press roll. The tissue product has at least two plies, and has a crumple resistance of less than 30 grams force and an average peak to valley depth of at least 65 microns.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: January 26, 2021
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Publication number: 20210017707
    Abstract: A machine or apparatus for producing structured tissue or towel using a press section.
    Type: Application
    Filed: July 20, 2020
    Publication date: January 21, 2021
    Inventors: James E. Sealey II, Byrd Tyler MILLER, IV, Marc Paul BEGIN, Theodore D. KENNEDY
  • Patent number: 10883228
    Abstract: A method of making a tissue or paper towel product including forming two or more multi-layered webs of cellulosic fibers by a papermaking process using a structured fabric, the papermaking process comprising a step of adding a cross-linker to a pulp slurry comprising the cellulosic fibers so that at least some of the cellulosic fibers are cross-linked within the pulp slurry, and laminating the two or more multi-layered webs together so as to form a multi-ply product, each ply of the multi-ply product comprising cross-linked fibers as a percentage of the total fiber mix of the ply.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: January 5, 2021
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Bradbury, Dustin Ziegelman, James E. Sealey, II, Byrd Tyler Miller, IV
  • Patent number: 10858786
    Abstract: A multi-ply through air dried structured tissue having a bulk softness of less than 10 TS7 and a lint value of 5.0 or less. Each ply of the tissue has a first exterior layer that includes a wet end temporary wet strength additive in an amount of approximately 0.25 kg/ton and a wet end dry strength additive in an amount of approximately 0.25 kg/ton, an interior layer that includes a first wet end additive comprising an ionic surfactant, and a second wet end additive comprising a non-ionic surfactant, and a second exterior layer.
    Type: Grant
    Filed: April 9, 2019
    Date of Patent: December 8, 2020
    Assignee: FIRST QUALITY TISSUE, LLC
    Inventors: James E. Sealey, II, Byrd Tyler Miller, IV