Patents by Inventor James F. Brazdil

James F. Brazdil has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8455388
    Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoters, wherein the ratio of cerium to iron in the composition is greater than or equal to 0.8 and less than or equal to 5.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: June 4, 2013
    Assignee: INEOS USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Patent number: 8420566
    Abstract: A process and novel catalyst for the production of acrylonitrile, acetonitrile and hydrogen cyanide characterized by the relative yields of acrylonitrile, acetonitrile and hydrogen cyanide produced in the process and by the catalyst, which are defined by the following: ?=[(% AN+(3×% HCN)+(1.5×% ACN))÷% PC]×100 wherein % AN is the Acrylonitrile Yield and % AN?81, % HCN is the Hydrogen Cyanide Yield, % ACN is the Acetonitrile Yield, % PC is the Propylene Conversion, and ? is greater than 100.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: April 16, 2013
    Assignee: Ineos USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Charles J. Besecker, Michael J. Seely
  • Publication number: 20130072710
    Abstract: Catalytic compositions are provided that are effective for providing increased acrylonitrile product without a significant decrease in hydrogen cyanide and/or acetonitrile production and provide an overall increase in production of acrylonitrile, hydrogen cyanide and acetonitrile. The catalytic compositions include a complex of metal oxides and include at least about 15% m-phase plus t-phase by weight and have a weight ratio of m-phase to m-phase plus t-phase of 0.45 or greater.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Inventors: James F. Brazdil, Mark A. Toft, Stephen T. McKenna
  • Patent number: 8350075
    Abstract: Olefins selected from the group consisting of propylene, isobutylene or mixtures thereof, are converted to acrylonitrile, methacrylonitrile, and mixtures thereof in a process comprising reacting in the vapor phase at an elevated temperature and pressure said olefin with a molecular oxygen containing gas and ammonia in the presence of a catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: January 8, 2013
    Assignee: Ineos USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Publication number: 20120130112
    Abstract: Olefins selected from the group consisting of propylene, isobutylene or mixtures thereof, are converted to acrylonitrile, methacrylonitrile, and mixtures thereof in a process comprising reacting in the vapor phase at an elevated temperature and pressure said olefin with a molecular oxygen containing gas and ammonia in the presence of a catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Application
    Filed: January 17, 2012
    Publication date: May 24, 2012
    Applicant: INEOS USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Patent number: 8153546
    Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: April 10, 2012
    Assignee: Ineos USA LLC
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Publication number: 20110237821
    Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoters, wherein the ratio of cerium to iron in the composition is greater than or equal to 0.8 and less than or equal to 5.
    Type: Application
    Filed: March 23, 2010
    Publication date: September 29, 2011
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Publication number: 20110233460
    Abstract: A process and novel catalyst for the production of acrylonitrile, acetonitrile and hydrogen cyanide characterized by the relative yields of acrylonitrile, acetonitrile and hydrogen cyanide produced in the process and by the catalyst, which are defined by the following: ?=[(% AN+(3×% HCN)+(1.5×% ACN))+% PC]×100 wherein % AN is the Acrylonitrile Yield and % AN?81, % HCN is the Hydrogen Cyanide Yield, % ACN is the Acetonitrile Yield, % PC is the Propylene Conversion, and ? is greater than 100.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 29, 2011
    Inventors: James F. Brazdil, Mark A. Toft, Charles J. Besecker, Michael J. Seely
  • Publication number: 20110237753
    Abstract: A catalytic composition useful for the conversion of an olefin selected from the group consisting of propylene, isobutylene or mixtures thereof, to acrylonitrile, methacrylonitrile, and mixtures thereof. The catalytic composition comprising a complex of metal oxides comprising bismuth, molybdenum, iron, cerium and other promoter elements, wherein the X-ray diffraction pattern of the catalytic composition has X-ray diffraction peaks at 2? angle 28±0.3 degrees and 2? angle 26.5±0.3 degrees, and wherein the ratio of the intensity of the most intense x-ray diffraction peak within 2? angle 28±0.3 degrees to the intensity of most intense x-ray diffraction peak within 2? angle 26.5±0.3 degrees is defined as X/Y, and wherein X/Y is greater than or equal to 0.7.
    Type: Application
    Filed: March 23, 2010
    Publication date: September 29, 2011
    Inventors: James F. Brazdil, Mark A. Toft, Michael J. Seely, Charles J. Besecker, Robert A. Gustaferro
  • Publication number: 20110218352
    Abstract: The present invention comprises a method for preparing a mixed oxide catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutane by ammoxidation in a gaseous phase via methods of contacting any one of the antimony compound, the molybdenum compound, and the vanadium compound with hydrogen peroxide prior to combining with source compounds for the remaining elements in the catalyst.
    Type: Application
    Filed: July 28, 2009
    Publication date: September 8, 2011
    Inventors: Charles J. Besecker, Bhagya Chandra Sutradhar, Mark A. Toft, James F. Brazdil, Muin S. Haddad, Christos Paparizos, Michael J. Seely
  • Patent number: 7754910
    Abstract: A process for the ammoxidation of a saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon to produce an unsaturated nitrile, said process comprising contacting the saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon with ammonia and an oxygen-containing gas in the presence of a catalyst composition comprising molybdenum, vanadium, antimony, niobium, tellurium, optionally at least one element select from the group consisting of titanium, tin, germanium, zirconium, hafnium, and optionally at least one lanthanide selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium. Such catalysts are characterized by very low levels of tellurium in the composition. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: July 13, 2010
    Assignee: Ineos USA LLC
    Inventors: Claus G. Lugmair, Steven Alan Cohen, Gerry W. Zajac, Alakananda Bhattacharyya, Bhagya Chandra Sutradhar, James F. Brazdil, Jr.
  • Publication number: 20090198081
    Abstract: A process for the ammoxidation of a saturated or unsaturated hydrocarbon to form an unsaturated nitrile, the process including the steps of contacting the hydrocarbon with ammonia, an oxygen-containing gas, and steam, in the presence of a mixed oxide catalyst.
    Type: Application
    Filed: February 5, 2008
    Publication date: August 6, 2009
    Inventors: CHRISTOS PAPARIZOS, Bhagya Chandra Sutradhar, Michael J. Seely, James F. Brazdil, JR., Alakananda Bhattacharyya
  • Publication number: 20090005586
    Abstract: A catalyst composition comprising molybdenum, vanadium, and antimony, and at least one other element selected from the group consisting of praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Application
    Filed: June 29, 2007
    Publication date: January 1, 2009
    Inventors: James F. Brazdil, JR., Bruce I. Rosen, Eric Moore, Joseph P. Bartek, Claus Lugmair, Benjamin Mork
  • Publication number: 20080248947
    Abstract: Catalytic compositions and processes are disclosed for economical conversions of lower alkane hydrocarbons. Broadly, the present invention discloses solid promoter treated compositions containing mixed metal oxides that exhibit catalytic activity for ammoxidation of lower alkane hydrocarbons to produce an unsaturated nitrile in high yield. Generally, these solid oxide compositions comprise, as component elements, molybdenum (Mo), vanadium (V) niobium (Nb) and at least one active element selected from the group consisting of the elements having the ability to form positive ions. Mixed metal oxide catalytic compositions advantageously are formed process steps comprising impregnation of a base catalyst with an aqueous medium comprising sources of one or more promoter element drying the resulting material; and thereafter subjecting the dried material to heat treatment, under a gaseous atmosphere that is substantially free of dioxygen, at elevated temperatures of at least 400° C.
    Type: Application
    Filed: April 3, 2007
    Publication date: October 9, 2008
    Inventors: Gerry W. Zajac, Alakananda Bhattacharyya, Bhagya Chandra Sutradhar, James F. Brazdil
  • Publication number: 20080249328
    Abstract: Catalytic compositions and processes are disclosed for economical conversions of lower alkane hydrocarbons. Broadly, the present invention discloses solid compositions containing mixed metal oxides that exhibit catalytic activity for ammoxidation of lower alkane hydrocarbons to produce an unsaturated nitrile in high yield. Generally, these solid oxide compositions comprise, as component elements, molybdenum (Mo), vanadium (V) niobium (Nb) and at least one active element selected from the group consisting of the elements having the ability to form positive ions. Mixed metal oxide catalytic compositions advantageously comprise one or more crystalline phases at least one of which phases has predetermined unit cell volume and aspect ratio. Also described are methods for forming the improved catalysts having the desired crystalline structure and ammoxidation processes for conversion of lower alkanes.
    Type: Application
    Filed: April 3, 2007
    Publication date: October 9, 2008
    Inventors: James A. Kaduk, James F. Brazdil, Alakananda Bhattacharyya, Christos Paparizos
  • Publication number: 20080200716
    Abstract: A process for the ammoxidation of a saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon to produce an unsaturated nitrile, said process comprising contacting the saturated or unsaturated or mixture of saturated and unsaturated hydrocarbon with ammonia and an oxygen-containing gas in the presence of a catalyst composition comprising molybdenum, vanadium, antimony, niobium, tellurium, optionally at least one element select from the group consisting of titanium, tin, germanium, zirconium, hafnium, and optionally at least one lanthanide selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium. Such catalysts are characterized by very low levels of tellurium in the composition. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Application
    Filed: January 29, 2008
    Publication date: August 21, 2008
    Inventors: Claus G. Lugmair, Steven Alan Cohen, Gerry W. Zajac, Alakananda Bhattacharyya, Bhagya Chandra Sutradhar, James F. Brazdil
  • Publication number: 20080103325
    Abstract: A catalyst composition comprising molybdenum, vanadium, antimony niobium, at least one element select from the group consisting of titanium, tin, germanium, zirconium, and hafnium, and at least one lanthanide selected from the group consisting of lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium; with the proviso that catalyst contains germanium (in the absence of at last one of titanium, tin, zirconium, hafnium) only in combination with neodymium and/or praseodymium and no other lanthanides. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Application
    Filed: October 31, 2006
    Publication date: May 1, 2008
    Inventors: Claus Lugmair, Benjamin Mork, Jessica Zysk Fryer, Anthony F. Volpe, Joseph Peter Bartek, Hailian Li, Alakananda Bhattacharyya, James F. Brazdil, Bruce I. Rosen, Eric Moore
  • Publication number: 20080103326
    Abstract: A catalyst composition comprising molybdenum, vanadium, antimony, niobium, lithium, at least one element select from the group consisting of titanium, tin, germanium, zirconium, hafnium and at least one lanthanide selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Application
    Filed: October 31, 2006
    Publication date: May 1, 2008
    Inventors: Bruce Irwin Rosen, Eric Moore, James F. Brazdil, Claus Lugmair, Bren Ehnebuske
  • Patent number: 6887825
    Abstract: Vanadium antimony oxide catalysts useful for the selective oxidation and ammoxidation of paraffins, olefins, and aromatic compounds are manufactured in a process comprising (i) forming a catalyst precursor slurry comprising a vanadium containing compound and an antimony containing compound in a liquid solvent medium which comprises an organic solvent, and (ii) recovering a vanadium antimony oxide from the slurry by drying the slurry in order to remove water and organic solvent.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 3, 2005
    Assignee: The Standard Oil Company
    Inventor: James F. Brazdil
  • Patent number: 6864384
    Abstract: A process for the manufacture of an improved iron promoted vanadium antimony oxide catalyst useful in the ammoxidation of propane to acrylonitrile wherein the source of iron (i.e. an iron containing compound such as Fe2O3) employed in the catalyst preparation has a BET surface area greater than 120 m2/gram. Such catalysts are useful in processes for the ammoxidation of a C3-C5 paraffinic hydrocarbon to its corresponding ?-?-unsaturated nitrile, the ammoxidation of propylene with NH3 and oxygen to acrylonitrile, the ammoxidation of methylpyridine with NH3 and oxygen to make cyanopyridine, the ammoxidation of m-xylene with NH3 and oxygen to make isophthalonitrile, and the oxidation of o-xylene to make phthalic anhydride.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: March 8, 2005
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Joseph P. Bartek, Steven S. Trail