Abstract: Methods and systems for providing controlling environmental conditions in a passenger compartment of a vehicle are presented. In one example, various low cost expansion valves are included in a system that has a receiver positioned downstream of an exterior heat exchanger to provide a climate control system with heating, cooling, dehumidification, and de-icing modes.

Abstract: A vehicle climate control system for an electrified vehicle including a thermal circuit and a controller is provided. The thermal circuit includes a heat pump and a positive temperature coefficient (PTC) heater. The controller is programmed to direct operation of the heat pump and the PTC heater responsive to receipt of a request for simultaneous cooling and heating based on a heat source mode table and detection of a system configuration in which flow is permitted through one of a fixed orifice expansion device (FOT), a thermal expansion valve (TXV), and an electronic expansion valve (EXV). The heat source mode table may call for the heat pump to operate in a cool mode and the PTC heater to operate in a heat mode when heater core coolant is identified as warm and ambient temperature is above a predetermined threshold.

Abstract: A climate control system having a coolant subsystem, a heat pump subsystem, and an intermediate heat exchanger. The intermediate heat exchanger may transfer thermal energy from the heat pump subsystem to the coolant to increase the temperature of the coolant when the climate control system is in a heating mode.

Abstract: A thermal management system of a vehicle is disclosed. The vehicle includes a battery-coolant system including a chiller defining a thermal capacity and an electronic expansion valve arranged to selectively route fluid to the cooler. The system includes a heater-core system including an outside heat exchanger and a heating expansion valve arranged to selectively route fluid to the outside heat exchanger. The vehicle also includes a controller that is configured to, in response to a battery charge rate exceeding a threshold, open the battery expansion valve, and in response to the battery chiller having an insufficient capacity to achieve a temperature threshold as defined by a heater core thermometer, open the heating expansion valve.

Abstract: A cooling system for a vehicle sensor module includes an active internal gas circulation system and a cold plate. The sensor module includes a light detector sensor disposed in a sealed housing. The housing is at least partially transparent. A cold plate is disposed on an end of the housing, and seals the housing. The active internal gas circulation system is disposed within the housing, and defines a first fluid flow path across the cold plate.

Abstract: A method including controlling a climate control system of an electrified vehicle to cool a coolant of a coolant subsystem with a refrigerant of a heat pump subsystem in response to a temperature of the coolant exceeding a predefined threshold.

Abstract: A charger cooling air source selection method includes cooling a vehicle battery charger by opening an outside air vent door in a vehicle and drawing outside air through the outside air vent door; determining whether the outside air vent door will close; and if the outside air vent door will not close, establishing and maintaining positive air pressure in a cabin of the vehicle by ensuring an open configuration of a recirculation door in the vehicle.

Abstract: A cooling system for a vehicle sensor module includes an active internal gas circulation system and a cold plate. The sensor module includes a light detector sensor disposed in a sealed housing. The housing is at least partially transparent. A cold plate is disposed on an end of the housing, and seals the housing. The active internal gas circulation system is disposed within the housing, and defines a first fluid flow path across the cold plate.

Abstract: Methods and systems for providing control of a heat pump of a motor vehicle are presented. In one operating mode, speed of a heat pump compressor is controlled responsive to an outlet pressure of the heat pump compressor. In a second operating mode, speed of the heat pump compressor is controlled responsive to a pressure ratio between an inlet and an outlet of the heat pump compressor.

Abstract: An exemplary vehicle climate control operating method includes in a cooling mode, moving a valve to a first position and initializing the valve without moving the valve to a second position. In a heating mode, the method moves the valve to a second position and initializing the valve without moving the valve to the first position. The first position permits more flow than the second position.

Abstract: A fluid cooled series/parallel battery pack is provided with a fluid flow system. A plurality of prismatic battery cells are arranged in parallel in two or more rows. Fluid flows in a series flow configuration from an upstream row of batteries to a downstream row of batteries. A bypass passageway provides additional fluid flow to an inner plenum located between the rows of batteries to reduce pressure drop and provide more uniform temperatures within the rows of battery cells.

Abstract: A battery cell separator includes a body having front and rear sides for being stacked against respective battery cells. The body has a cross-section between the front and rear sides. The cross-section may have a saw-wave pattern, a square-wave pattern, or a sine-wave pattern.

Abstract: A vehicle includes a climate control system having a heat pump subsystem. The heat pump subsystem has a cabin loop with interior and exterior heat exchangers, and a battery loop with a battery chiller. A valve selectively connects the cabin loop and battery chiller in fluid communication. The vehicle also includes a controller programed to, in response to the heat pump subsystem being in dehumidification mode, command the valve to close to inhibit refrigerant flow to the battery chiller.

Abstract: Vehicle climate control systems include heating, ventilating and air conditioning (HVAC) systems for adjusting the vehicle cabin temperature. The HVAC system can deliver heated or cooled air to the vehicle interior to achieve a desired temperature inside the vehicle cabin. Some vehicles are equipped with secondary comfort features, such as heated or cooled seats, for additionally addressing occupant comfort. These features are typically stand-alone devices that function separately from the HVAC system.

Abstract: A method including controlling a climate control system of an electrified vehicle to cool a coolant of a coolant subsystem with a refrigerant of a heat pump subsystem in response to a temperature of the coolant exceeding a predefined threshold.

Abstract: Methods and systems for providing controlling environmental conditions in a passenger compartment of a vehicle are presented. In one example, various low cost expansion valves are included in a system that has a receiver positioned downstream of an exterior heat exchanger to provide a climate control system with heating, cooling, dehumidification, and de-icing modes.

Abstract: A vehicle is provided including a battery module with front and rear battery cell arrays arranged generally parallel to and spaced apart from one another. The battery module includes a cover having an inlet port proximate to the front battery cell array and arranged obliquely thereto. A blower unit is configured to draw air through the inlet port such that a first portion of the air travels into the front battery cell array. A tray cooperates with the front battery cell array to define a passageway configured to direct a second portion of the air underneath the front battery cell array. The tray also defines a ramp underneath, and extending substantially a length of, the rear battery cell array and is configured to direct the second portion of air into the rear array.

Abstract: A vehicle is provided including a battery module, a DC/DC converter module portioned from the battery module, a duct, one blower, and a jumper duct. The battery module includes inlet and outlet ports. The DC/DC converter module includes inlet and outlet ports. A duct is arranged to direct cooling air into each of the inlet ports. The blower is arranged to draw cooling air from the duct, through the modules, and out the outlet ports. The jumper duct is arranged up stream of the blower with the converter outlet port, and configured to reduce an effective cross sectional area of the converter outlet port to define a flow rate of the cooling air into the battery inlet port.

Abstract: A charger cooling air source selection method includes cooling a vehicle battery charger by opening an outside air vent door in a vehicle and drawing outside air through the outside air vent door; determining whether the outside air vent door will close; and if the outside air vent door will not close, establishing and maintaining positive air pressure in a cabin of the vehicle by ensuring an open configuration of a recirculation door in the vehicle.

Abstract: A vehicle is provided including a battery module with front and rear battery cell arrays arranged generally parallel to and spaced apart from one another. The battery module includes a cover having an inlet port proximate to the front battery cell array and arranged obliquely thereto. A blower unit is configured to draw air through the inlet port such that a first portion of the air travels into the front battery cell array. A tray cooperates with the front battery cell array to define a passageway configured to direct a second portion of the air underneath the front battery cell array. The tray also defines a ramp underneath, and extending substantially a length of, the rear battery cell array and is configured to direct the second portion of air into the rear array.