Abstract: An apparatus and method for drying a receiver media (30) in an ink jet printer. The apparatus generally comprises a means for creating a pressure differential between the upper surface (20) and the lower surface (50) of the receiver media (30), wherein the pressure at the lower surface (50) of the receiver media (30) is lower than the pressure at the upper surface (20) of the receiver media (30). The pressure differential-creating means may include a vacuum pump (70) adapted to generate a vacuum at the lower surface (50) of the receiver media (30) or an air pump (130) adapted to pass air currents (140) across the lower surface (50) of the receiver media (30) to cause a “Bernoulli effect”.

Abstract: Apparatus for controlling ink in a continuous ink jet printer includes an ink delivery channel; a source of pressurized ink communicating with the ink delivery channel; a nozzle bore which opens into the ink delivery channel to establish a continuous flow of ink in a stream, the nozzle bore defining a nozzle bore perimeter; a drop generator which causes the stream to break up into a plurality of drops at a position spaced from the ink stream generator; and a drop deflector. The drop generator includes a heater having a selectively-actuated section associated with only a portion of the nozzle bore perimeter, whereby actuation of the heater section produces an asymmetric application of heat to the stream to partially control the direction of the stream. The drop deflector includes a gas flow source producing an additional control to the stream between a print direction and a non-print direction.

Abstract: An ink jet print head is formed of a silicon substrate that includes an integrated circuit formed therein for controlling operation of the print head. The silicon substrate has one or more ink channels formed therein along the longitudinal direction of the nozzle array. An insulating layer or layers overlie the silicon substrate and has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening communicates with an ink channel. The area comprising the nozzle openings forms a generally planar surface to facilitate maintenance of the printhead. A heater element is associated with each nozzle opening or bore for asymmetrically heating ink as ink passes through the nozzle opening or bore.

Abstract: A continuous ink jet printhead has a nozzle bore formed from a thin membrane that comprises an overhang from a relief portion of the substrate. The thin membrane of thickness t overhangs a relief portion of the substrate with a dimension OH. The nozzle bore has a respective diameter dimension D. The dimensions are characterized in that OH>=½ D; and wherein t<=0.33D.

Abstract: A continuous ink jet printhead is provided. The printhead includes a source of ink drops, a first nozzle row, and a second nozzle row displaced in a first direction and a second direction relative to the first nozzle row. A selection device is positioned relative to the first and second nozzle rows. The selection device is configured to direct ink drops ejected from the source through the first nozzle row along a first selected ink drop path and a first non-selected ink drop path. The selection device is also configured to direct ink drops ejected from the source through the second nozzle row along a second selected ink drop path and a second non-selected ink drop path. A gutter is positioned adjacent the first and second non-selected ink drop paths. The gutter is shaped to collect ink drops traveling along the first and second non-selected ink drop paths. The gutter includes a housing defining an ink removal channel.

Abstract: An ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. The silicon substrate has a series of ink channels formed therein along the longitudinal direction of the nozzle array. An insulating layer or layers overlying the silicon substrate has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening communicates with a respective ink channel. A series of rib structures is formed in the silicon substrate transverse to the longitudinal direction of the nozzle array for providing strength to the final silicon ship comprising the print head.

Abstract: A continuous ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. An insulating layer or layers overlies the silicon substrate and has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening is formed in a recess in the insulating layer or layers by a material depletion process such as etching. The process of etching defines the nozzle openings at locations where heater elements are formed in the insulating layer or layers during a conventional CMOS processing of the integrated circuits. The print head structure thereby provides for minimal post processing of the print head after the completion of the CMOS processing.

Abstract: An inkjet printing apparatus is provided. The apparatus includes a source of ink and a printhead. The printhead includes an end nozzle and a second nozzle adjacent to the end nozzle. A portion of the printhead is shaped to balance forces acting on the ink ejected from the end nozzle.

Abstract: An apparatus for printing an image is provided. The apparatus includes a source of ink. A droplet forming mechanism is operable in a first state to form droplets from the source having a first volume traveling along a first desired path and in a second state to form droplets from the source having a second volume traveling along the first desired path. The droplet forming mechanism is positioned proximate the source. A first system selectively applies a first force to the source such that selected droplets formed from the source by the droplet forming mechanism travel along a second desired path. The first system is positioned proximate the source. A second system applies a second force to the droplets traveling along at least one of the first desired path and the second desired path. The second force is applied in a direction such that the droplets having the first volume diverge from the droplets having the second volume.

Abstract: A continuous ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. An insulating layer or layers overlies the silicon substrate and has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening is formed in a recess in the insulating layer or layers by a material depletion process such as etching. The process of etching defines the nozzle openings at locations where heater elements are formed in the insulating layer or layers during a conventional CMOS processing of the integrated circuits. The print head structure thereby provides for minimal post processing of the print head after the completion of the CMOS processing.

Abstract: An apparatus for printing an image is provided. The apparatus includes a print head with nozzles of differing diameters. This allows multiple printing drop sizes for multi-level printing, thus achieving higher print quality at the same resolution. Additionally, each nozzle is operable to selectively create a stream of ink droplets having a plurality of volumes. The apparatus also includes a droplet deflector having a gas source. The gas source is positioned at an angle with respect to the stream of ink droplets and is operable to interact with the stream of ink droplets thereby separating ink droplets into printing and non-printing paths.

Abstract: An apparatus for printing an image is provided. The apparatus includes an ink droplet forming mechanism operable to selectively create a stream of ink droplets having a plurality of volumes and a droplet deflector having a gas source. The gas source is positioned at an angle with respect to the stream of ink droplets and is operable to interact with the stream of ink droplets thereby separating ink droplets having one of the plurality of volumes from ink droplets having another of the plurality of volumes. The ink droplet producing mechanism has a nozzle and includes a heater positioned proximate to the nozzle. The heater may be selectively actuated at a plurality of frequencies to create the stream of ink droplets having the plurality of volumes. The heater may include an electrical resistance heating element. The gas source may be a positive pressure air source positioned substantially perpendicular to the stream of ink droplets.

Abstract: A continuous ink jet print head is formed using a combination of traditional CMOS technology to form the various controlling electrical circuits on a silicon substrate having insulating layer(s) which provide electrical connections to heater elements associated with a nozzle and a MEMS technology for forming ink delivery cavities or channels and bores. A blocking structure is formed in the silicon substrate between an ink channel formed in the silicon substrate and a nozzle bore formed in the insulating layer(s). The blocking structure causes ink in an ink channel to flow around the blocking structure and thereby develop lateral flow components to the liquid entering the bore so that as the stream of fluid emanates from the bore the lateral flow components are a factor in allowing an increased stream deflection under the condition of asymmetric heating.

Abstract: An ink jet ink composition comprising water, a dye, a humectant, an organic solvent and a deflection-enhancing additive comprising a diethanolamine or 1-amino-2-propanol.

Abstract: An ink jet print head is formed of a silicon substrate that includes an integrated circuit formed therein for controlling operation of the print head. The silicon substrate has one or more ink channels formed therein along the longitudinal direction of the nozzle array. An insulating layer or layers overlie the silicon substrate and has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening communicates with an ink channel. The area comprising the nozzle openings forms a generally planar surface to facilitate maintenance of the print head. A heater element is associated with each nozzle opening or bore for asymmetrically heating ink as ink passes through the nozzle opening or bore.

Abstract: A continuous ink jet printhead has a nozzle bore formed from a thin membrane that comprises an overhang from a relief portion of the substrate. The thin membrane of thickness t overhangs a relief portion of the substrate with a dimension OH. The nozzle bore has a respective diameter dimension D. The dimensions are characterized in that OH>=½ D; and wherein t<=0.33 D.

Abstract: A continuous ink jet printhead is provided. The printhead includes a source of ink drops, a first nozzle row, and a second nozzle row displaced in a first direction and a second direction relative to the first nozzle row. A selection device is positioned relative to the first and second nozzle rows. The selection device is configured to direct ink drops ejected from the source through the first nozzle row along a first selected ink drop path and a first non-selected ink drop path. The selection device is also configured to direct ink drops ejected from the source through the second nozzle row along a second selected ink drop path and a second non-selected ink drop path. A gutter is positioned adjacent the first and second non-selected ink drop paths. The gutter is shaped to collect ink drops traveling along the first and second non-selected ink drop paths. The gutter includes a housing defining an ink removal channel.

Abstract: A continuous ink jet print head is formed using a combination of traditional CMOS technology to form the various controlling electrical circuits on a silicon substrate having insulating layer(s) which provide electrical connections to heater elements associated with a nozzle and a MEMS technology for forming ink delivery cavities or channels and bores. A blocking structure is formed in the silicon substrate between an ink channel formed in the silicon substrate and a nozzle bore formed in the insulating layer(s). The blocking structure causes ink in an ink channel to flow around the blocking structure and thereby develop lateral flow components to the liquid entering the bore so that as the stream of fluid emanates from the bore the lateral flow components are a factor in allowing an increased stream deflection under the condition of asymmetric heating.

Abstract: Apparatus for controlling ink in a continuous ink jet printer includes an ink delivery channel; a source of pressurized ink communicating with the ink delivery channel; a nozzle bore which opens into the ink delivery channel to establish a continuous flow of ink in a stream, the nozzle bore defining a nozzle bore perimeter; a drop generator which causes the stream to break up into a plurality of drops at a position spaced from the ink stream generator; and a drop deflector. The drop generator includes a heater having a selectively-actuated section associated with only a portion of the nozzle bore perimeter, whereby actuation of the heater section produces an asymmetric application of heat to the stream to partially control the direction of the stream. The drop deflector includes a gas flow source producing an additional control to the stream between a print direction and a non-print direction.

Abstract: An apparatus for printing an image is provided. The apparatus includes a droplet forming mechanism operable in a first state to form droplets having a first volume travelling along a path and in a second state to form droplets having a plurality of other volumes travelling along the same path. A droplet deflector system applies force to the droplets travelling along the path. The force is applied in a direction such that the droplets having the first volume diverge from the path while the droplets having the plurality of other volumes remain travelling substantially along the path or diverge slightly and begin travelling along a gutter path.