Patents by Inventor James ROYER

James ROYER has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250230901
    Abstract: Methods and structures are disclosed to dispense a liquefied gas solution from a liquefied gas solution (LGE) container. The LGE container comprises a temperature sensor to detect the temperature of the liquefied gas solution within the LGE container. The LGE container temperature is controlled using a temperature control element and a processor connected to the temperature sensor and to the temperature control element. The LGE is transferred from the container into a secondary container through a valve. The method includes the following steps: (a) opening the valve to allow the LGE to flow from the LGE container into the secondary container; (b) taking readings from the temperature sensor; and (c) based on the temperature readings, heating the LGE container to maintain the temperature of the LGE container at a predetermined temperature or within a predetermined temperature range.
    Type: Application
    Filed: April 5, 2025
    Publication date: July 17, 2025
    Inventors: James Royer, Cyrus S. Rustomji, Jungwoo Lee
  • Patent number: 12327732
    Abstract: Cyclic etch methods comprise the steps of: i) exposing a SiN layer covering a structure on a substrate in a reaction chamber to a plasma of hydrofluorocarbon (HFC) to form a polymer layer deposited on the SiN layer that modifies the surface of the SiN layer, the HFC having a formula CxHyFz where x=2-5, y>z, the HFC being a saturated or unsaturated, linear or cyclic HFC; ii) exposing the polymer layer deposited on the SiN layer to a plasma of an inert gas, the plasma of the inert gas removing the polymer layer deposited on the SiN layer and the modified surface of the SiN layer on an etch front; and iii) repeating the steps of i) and ii) until the SiN layer on the etch front is selectively removed, thereby forming a substantially vertically straight SiN spacer comprising the SiN layer on the sidewall of the structure.
    Type: Grant
    Filed: October 25, 2023
    Date of Patent: June 10, 2025
    Assignee: American Air Liquide, Inc.
    Inventors: Xiangyu Guo, James Royer, Venkateswara R. Pallem, Nathan Stafford
  • Patent number: 12297964
    Abstract: Methods and structures are disclosed to dispense a liquefied gas solution from a liquefied gas solution (LGE) container. The LGE container comprises a temperature sensor to detect the temperature of the liquefied gas solution within the LGE container. The LGE container temperature is controlled using a temperature control element and a processor connected to the temperature sensor and to the temperature control element. The LGE is transferred from the container into a secondary container through a valve. The method includes the following steps: (a) opening the valve to allow the LGE to flow from the LGE container into the secondary container; (b) taking readings from the temperature sensor; and (c) based on the temperature readings, heating the LGE container to maintain the temperature of the LGE container at a predetermined temperature or within a predetermined temperature range.
    Type: Grant
    Filed: September 27, 2024
    Date of Patent: May 13, 2025
    Assignee: South 8 Technologies, Inc.
    Inventors: James Royer, Cyrus S. Rustomji, Jungwoo Lee
  • Publication number: 20250046872
    Abstract: A safe electrolyte comprising a liquefied gas solvent that will transition from a liquid state to a gas state (“gas off”) at a pressure of 100 kPa and a temperature of 293.15 K is disclosed. The electrolyte is a mixture of a compressed gas solvent and a salt, and includes a hydrocarbon solvent of a sufficient concentration to promote solubility of the salt into the compressed gas solvent without phase separation. The molar ratio of the hydrocarbon solvent to the compressed gas solvent is in a range of 10:90 to 90:10. The hydrocarbon solvent may be selected to lower the global warming potential (GWP) of the electrolyte by at least 10%. This safe electrolyte can be used to manufacture an electrochemical energy storage device.
    Type: Application
    Filed: October 19, 2024
    Publication date: February 6, 2025
    Inventors: Cyrus S. Rustomji, Jungwoo Lee, James Royer, Miguel Ceja
  • Publication number: 20250020281
    Abstract: Methods and structures are disclosed to dispense a liquefied gas solution from a liquefied gas solution (LGE) container. The LGE container comprises a temperature sensor to detect the temperature of the liquefied gas solution within the LGE container. The LGE container temperature is controlled using a temperature control element, and a processor connected to the temperature sensor and the temperature control element. The LGE is transferred from the container to a secondary container through a valve. The method includes the following steps: (a) opening the valve to allow the LGE to flow from the LGE container into the secondary container; (b) taking readings from the temperature sensor; (c) based on the temperature readings, heating the LGE container to maintain the temperature of the LGE container at a predetermined temperature or temperature range.
    Type: Application
    Filed: September 27, 2024
    Publication date: January 16, 2025
    Inventors: James Royer, Cyrus S. Rustomji, Jungwoo Lee
  • Patent number: 12195270
    Abstract: Mechanisms and methods for pressurized fluid injection and sealing into containment vessels using a divided valve mechanism are disclosed. The invention describes designs and methods in which a valve may be plugged by an actuator, and then the valve and actuator are disjoined, allowing the containment vessel to then be sealed but without the additional mass or volume of the actuation mechanism and without fluid loss from the containment vessel.
    Type: Grant
    Filed: October 24, 2023
    Date of Patent: January 14, 2025
    Assignee: South 8 Technologies, Inc.
    Inventors: Cyrus S. Rustomji, Andrea Biondi, Nick Wayland, Denton Iverson, James Royer, Maciej Lisiak
  • Patent number: 12152816
    Abstract: A setup for preparing a liquified gas electrolyte (LGE) is disclosed. The setup includes a solvent container that contains a liquified gas solvent, a condensing container with an inlet, an outlet and an electrolyte container. The condensing container may contain a salt. The condensing container also has a heat sink and a heating element to raise and lower its internal temperature. A first valve fluidly connects the solvent container to the inlet, and a second valve fluidly connects the electrolyte container to the outlet. The setup has at least two configurations: a solvent transfer configuration, and a salt transfer configuration.
    Type: Grant
    Filed: May 2, 2024
    Date of Patent: November 26, 2024
    Assignee: South 8 Technologies, Inc.
    Inventors: James Royer, Cyrus S. Rustomji, Jungwoo Lee, Elena Machado
  • Patent number: 12136702
    Abstract: A safe electrolyte comprising a liquefied gas solvent that will transition from a liquid state to a gas state (“gas off”) at a pressure of 100 kPa and a temperature of 293.15 K is disclosed. A first mixture is formed from a first electrolyte component (one or more solvents) mixed with a second electrolyte component (one or more hydrocarbon co-solvents). The addition of the second electrolyte component (1) lowers the vapor pressure of the first mixture by at least 10% as compared to the vapor pressure of the first electrolyte component alone, when measured at 293.15 K, and (2) results in a vapor pressure of the first mixture above 100 kPa at a temperature of 293.15 K. The second electrolyte component may also be selected to lower the global warming potential (GWP) of the first mixture by at least 10% as compared to the GWP of the first electrolyte component alone. The safe liquefied gas electrolyte is formed by mixing a third electrolyte component (one or more salts) to the first mixture.
    Type: Grant
    Filed: October 24, 2023
    Date of Patent: November 5, 2024
    Assignee: South 8 Technologies, Inc.
    Inventors: Cyrus S. Rustomji, Jungwoo Lee, James Royer, Miguel Ceja
  • Publication number: 20240262607
    Abstract: Mechanisms and methods for pressurized fluid injection and sealing into containment vessels using a divided valve mechanism are disclosed. The invention describes designs and methods in which a valve may be plugged by an actuator then the valve and actuator are then disjoined, allowing the containment vessel to then be sealed but without the additional mass or volume of the actuation mechanism and without fluid loss from the containment vessel.
    Type: Application
    Filed: October 24, 2023
    Publication date: August 8, 2024
    Inventors: Cyrus S. Rustomji, Andrea Biondi, Nick Wayland, Denton Iverson, James Royer, Maciej Lisiak
  • Publication number: 20240228154
    Abstract: Mechanisms and methods for pressurized fluid injection and sealing into containment vessels using a divided valve mechanism are disclosed. The invention describes designs and methods in which a valve may be plugged by an actuator then the valve and actuator are then disjoined, allowing the containment vessel to then be sealed but without the additional mass or volume of the actuation mechanism and without fluid loss from the containment vessel.
    Type: Application
    Filed: October 24, 2023
    Publication date: July 11, 2024
    Inventors: Cyrus S. Rustomji, Andrea Biondi, Nick Wayland, Denton Iverson, James Royer, Maciej Lisiak
  • Publication number: 20240132276
    Abstract: Mechanisms and methods for pressurized fluid injection and sealing into containment vessels using a divided valve mechanism are disclosed. The invention describes designs and methods in which a valve may be plugged by an actuator then the valve and actuator are then disjoined, allowing the containment vessel to then be sealed but without the additional mass or volume of the actuation mechanism and without fluid loss from the containment vessel.
    Type: Application
    Filed: October 23, 2023
    Publication date: April 25, 2024
    Inventors: Cyrus S. Rustomji, Andrea Biondi, Nick Wayland, Denton Iverson, James Royer, Maciej Lisiak
  • Patent number: 11958679
    Abstract: Mechanisms and methods for injecting and sealing pressurized fluid into containment vessels using a divided valve mechanism are disclosed. The invention describes designs and methods in which a valve may be plugged by an actuator, and then the valve and actuator may then be disjoined, allowing the containment vessel to thereby be sealed without the additional mass or volume of the actuation mechanism and without fluid loss from the containment vessel.
    Type: Grant
    Filed: October 24, 2023
    Date of Patent: April 16, 2024
    Assignee: South 8 Technologies, Inc.
    Inventors: Cyrus S. Rustomji, Andrea Biondi, Nick Wayland, Denton Iverson, James Royer, Maciej Lisiak
  • Publication number: 20240120543
    Abstract: A safe electrolyte which comprises a liquefied gas solvent that will transition from a liquid state to a gas state (“gas off”) at a pressure of 100 kPa and temperature of 293.15 K is further disclosed. A first mixture is formed from a first electrolyte component (one or more solvents) mixed with a second electrolyte component (one or more hydrocarbon co-solvents). The addition of the second electrolyte component (1) lowers the vapor pressure of the first mixture by at least 10% as compared to the vapor pressure of the first electrolyte component alone when measured at 293.15 K and (2) results in a vapor pressure of the first mixture above 100 kPa at a temperature of 293.15 K. The second electrolyte component may also be selected to lower the global warming potential (GWP) of the first mixture by at least 10% as compared to GWP of the first electrolyte component alone. The safe liquefied gas electrolyte is formed by mixing a third electrolyte component (one or more salts) to the first mixture.
    Type: Application
    Filed: October 24, 2023
    Publication date: April 11, 2024
    Inventors: Cyrus S. Rustomji, Jungwoo Lee, James Royer, Miguel Ceja
  • Publication number: 20240112920
    Abstract: Cyclic etch methods comprise the steps of: i) exposing a SiN layer covering a structure on a substrate in a reaction chamber to a plasma of hydrofluorocarbon (HFC) to form a polymer layer deposited on the SiN layer that modifies the surface of the SiN layer, the HFC having a formula CxHyFz where x=2-5, y>z, the HFC being a saturated or unsaturated, linear or cyclic HFC; ii) exposing the polymer layer deposited on the SiN layer to a plasma of an inert gas, the plasma of the inert gas removing the polymer layer deposited on the SiN layer and the modified surface of the SiN layer on an etch front; and iii) repeating the steps of i) and ii) until the SiN layer on the etch front is selectively removed, thereby forming a substantially vertically straight SiN spacer comprising the SiN layer on the sidewall of the structure.
    Type: Application
    Filed: October 25, 2023
    Publication date: April 4, 2024
    Applicant: AMERICAN AIR LIQUIDE, INC.
    Inventors: Xiangyu GUO, James ROYER, Venkateswara R. PALLEM, Nathan STAFFORD
  • Patent number: 11837474
    Abstract: Cyclic etch methods comprise the steps of: i) exposing a SiN layer covering a structure on a substrate in a reaction chamber to a plasma of hydrofluorocarbon (HFC) to form a polymer layer deposited on the SiN layer that modifies the surface of the SiN layer, the HFC having a formula CxHyFz where x=2-5, y>z, the HFC being a saturated or unsaturated, linear or cyclic HFC; ii) exposing the polymer layer deposited on the SiN layer to a plasma of an inert gas, the plasma of the inert gas removing the polymer layer deposited on the SiN layer and the modified surface of the SiN layer on an etch front; and iii) repeating the steps of i) and ii) until the SiN layer on the etch front is selectively removed, thereby forming a substantially vertically straight SiN spacer comprising the SiN layer on the sidewall of the structure.
    Type: Grant
    Filed: September 15, 2022
    Date of Patent: December 5, 2023
    Assignee: American Air Liquide, Inc.
    Inventors: Xiangyu Guo, James Royer, Venkateswara R. Pallem, Nathan Stafford
  • Publication number: 20230026743
    Abstract: Cyclic etch methods comprise the steps of: i) exposing a SiN layer covering a structure on a substrate in a reaction chamber to a plasma of hydrofluorocarbon (HFC) to form a polymer layer deposited on the SiN layer that modifies the surface of the SiN layer, the HFC having a formula CxHyFz where x=2-5, y>z, the HFC being a saturated or unsaturated, linear or cyclic HFC; ii) exposing the polymer layer deposited on the SiN layer to a plasma of an inert gas, the plasma of the inert gas removing the polymer layer deposited on the SiN layer and the modified surface of the SiN layer on an etch front; and iii) repeating the steps of i) and ii) until the SiN layer on the etch front is selectively removed, thereby forming a substantially vertically straight SiN spacer comprising the SiN layer on the sidewall of the structure.
    Type: Application
    Filed: September 15, 2022
    Publication date: January 26, 2023
    Inventors: Xiangyu GUO, James Royer, Venkateswara R. Pallem, Nathan Stafford
  • Patent number: 11469110
    Abstract: Cyclic etch methods comprise the steps of: i) exposing a SiN layer covering a structure on a substrate in a reaction chamber to a plasma of hydrofluorocarbon (HFC) to form a polymer layer deposited on the SiN layer that modifies the surface of the SiN layer, the HFC having a formula CxHyFz where x=2-5, y>z, the HFC being a saturated or unsaturated, linear or cyclic HFC; ii) exposing the polymer layer deposited on the SiN layer to a plasma of an inert gas, the plasma of the inert gas removing the polymer layer deposited on the SiN layer and the modified surface of the SiN layer on an etch front; and iii) repeating the steps of i) and ii) until the SiN layer on the etch front is selectively removed, thereby forming a substantially vertically straight SiN spacer comprising the SiN layer on the sidewall of the structure.
    Type: Grant
    Filed: March 17, 2020
    Date of Patent: October 11, 2022
    Assignee: American Air Liquide, Inc.
    Inventors: Xiangyu Guo, James Royer, Venkateswara R. Pallem, Nathan Stafford
  • Patent number: 11430663
    Abstract: A method for etching silicon-containing films is disclosed. The method includes the steps of introducing a vapor of an iodine-containing etching compound into a reaction chamber containing a silicon-containing film on a substrate, wherein the iodine-containing etching compound has the formula CaHxFyIz, wherein a=1-3, x=0-6, y=1-7, z=1-2, x+y+z=4 when a=1, x+y+z=4 or 6 when a=2, and x+y+z=6 or 8 when a=3; introducing an inert gas into the reaction chamber; and activating a plasma to produce an activated iodine-containing etching compound capable of etching the silicon-containing film from the substrate.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: August 30, 2022
    Assignees: American Air Liquide, Inc., L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude, Air Liquide Electronics U.S. LP
    Inventors: Vijay Surla, Rahul Gupta, Hui Sun, Venkateswara R. Pallem, Nathan Stafford, Fabrizio Marchegiani, Vincent M. Omarjee, James Royer
  • Publication number: 20210313611
    Abstract: Disclosed is a novel method for constructing an electrochemical energy storage cell with a first and a second electrode. The method includes (a) coating the first electrode with a first electrolyte component to form a first coated electrode embedded within the first electrolyte component; (b) inserting the first coated electrode and the second electrode into a cell housing; (c) sealing the cell housing, wherein the cell housing comprises a solvent injection port; (d) injecting a liquefied gas solvent into the cell through the solvent injection port, wherein the solvent has a vapor pressure above an atmospheric pressure of 100 kPa at a temperature of 293 0.15 K; and (e) sealing the solvent injection port. This method can be modified in step (d) to include the injection of a liquid solvent.
    Type: Application
    Filed: May 20, 2021
    Publication date: October 7, 2021
    Inventors: Cyrus S. Rustomji, Jungwoo Lee, James Royer
  • Patent number: 11088396
    Abstract: A battery device is disclosed that includes an ionically conducting electrolyte comprising a mixture of a compressed gas solvent and one or more solid or liquid salts, wherein the compressed gas solvent comprises at least a first component that has a vapor pressure above 100 kPa at a room temperature of 293.15 K. The device also includes a housing enclosing the ionically conducting electrolyte under a pressurized condition to maintain the compressed gas solvent at a pressure higher than 100 kPa at a room temperature of 293.15 K. The device also includes at least two conducting electrodes in contact with the ionically conducting electrolyte.
    Type: Grant
    Filed: August 30, 2020
    Date of Patent: August 10, 2021
    Assignee: SOUTH 8 TECHNOLOGIES, INC.
    Inventors: Cyrus Sam Rustomji, Jungwoo Lee, James Royer