Abstract: A gas recovery system comprising a source of gas having a preselected concentration of a desired component (9), at least one application (1) that adds impurities to said gas, and at least one an adsorption system (6) that purifies said gas to produce a purified gas for re-use in application (1), wherein said at least one adsorption system includes at least one adsorbent bed (A) having at least three layers of adsorbents. A recovery process is also disclosed.

Abstract: The invention comprises a gas recycling system comprising: a) a source of gas having a predetermined purity (28); b) an application system (6) that uses said gas and adds contaminants to said gas; c) an adsorption system (1) for removing said contaminants from said gas to produce a purified gas, and a waste gas; d) a gas purity analyzer (100) for measuring the amount of said contaminants in said waste gas; e) conduits ((5), (8), (9) (13) and (15) connecting the gas source (4) to said application system, said application system (6) to said adsorption system.

Abstract: A method and apparatus for introducing a compressed gas into a pressure vessel, for instance, hydrogen into a vehicle fuel tank, in which hydrogen is compressed in an initial and final compressions stages which can be powered by a common source. The initial compression stage can continually operate to compress the gas in a lower pressure storage bank during the time that hydrogen is dispensed to a vehicle fuel tank. In time periods between dispensing, the gas from the lower pressure stage and from the lower pressure storage bank is compressed in the final compression stage and stored in a higher pressure storage bank. When the pressure vessel is to be filled, the compressor compresses the gas from the higher pressure storage bank to fill the vessel.

Abstract: High product recovery and low BSF are achieved for fast-cycle shallow adsorbers in VPSA gas separation enabled by the coupled effects of high intrinsic adsorption rate and proper particle size selection.

Abstract: An apparatus includes a vessel and a radial adsorption bed within the vessel and either an axial adsorption bed for a storage tank within the inner diameter of the radial adsorption bed. In one example, the radial adsorption bed surrounds an axial adsorption bed. A process that can be conducted in the vessel includes directing a gas mixture across the radial adsorption bed, thereby causing adsorption of at least a portion of a gas component present in the gas mixture and producing partially purified product. The partially purified gas is directed through the axial adsorption bed, thereby causing further purification of the partially purified gas and producing product gas. In another example, the radial adsorption bed surrounds a storage tank. The storage tank can be employed to store a gas generated or used in a separation process conducted in the radial adsorption bed. For instance, the storage tank can be employed to store product gas or void gas generated in a vacuum/pressure swing adsorption process.

Abstract: An internal combustion engine having an integrally connected pressure swing adsorption (PSA) system to provide oxygen-enriched air or oxygen-deficient air, in situ, to the mixing chamber of a spark-ignition or compression-ignition engine.

Abstract: An internal combustion engine having an integrally connected pressure swing adsorption (PSA) system to provide oxygen-enriched air or oxygen-deficient air, in situ, to the mixing chamber of a spark-ignition or compression-ignition engine.

Abstract: An apparatus includes a vessel and a radial adsorption bed within the vessel and either an axial adsorption bed for a storage tank within the inner diameter of the radial adsorption bed. In one example, the radial adsorption bed surrounds an axial adsorption bed. A process that can be conducted in the vessel includes directing a gas mixture across the radial adsorption bed, thereby causing adsorption of at least a portion of a gas component present in the gas mixture and producing partially purified product. The partially purified gas is directed through the axial adsorption bed, thereby causing further purification of the partially purified gas and producing product gas. In another example, the radial adsorption bed surrounds a storage tank. The storage tank can be employed to store a gas generated or used in a separation process conducted in the radial adsorption bed. For instance, the storage tank can be employed to store product gas or void gas generated in a vacuum/pressure swing adsorption process.

Abstract: A pressure swing adsorption process for recovery of a more readily adsorbable component, such as nitrogen, and a larger amount of a less readily adsorbable component, such as oxygen, from a feed gas mixture, such as air, wherein the ratio of nitrogen to oxygen is less than about 3:1 and the ratio of the co-purge:feed gas of the process is maintained at less than about 1.15:1.

Abstract: A gas separation process incorporating the invention combines use of an adsorbent having high intrinsic diffusivity with a low pressure ratio PSA cycle. Further enhancements to the process are derived from the use of fast cycles, shallow beds and small particles—especially in a radial bed configuration. The combination of low pressure ratio, high rate adsorbents and fast cycles has been found to result in an unexpected simultaneous reduction in bed size factor (BSF) and power consumption. These benefits have been achieved while minimizing a decline in product recovery through use of the high rate adsorbent. The net result is a significant reduction in product cost.

Abstract: High product recovery and low BSF are achieved for fast-cycle shallow adsorbers in VPSA gas separation enabled by the coupled effects of high intrinsic adsorption rate and proper particle size selection.

Abstract: A VPSA apparatus includes a first adsorbent bed and a second adsorbent bed, a feed blower for providing a flow of a gas mixture at about atmospheric pressure to the beds, and a vacuum blower for removing a flow of gas therefrom and venting the gas to a space at atmospheric pressure. The VPSA process causes the first adsorbent bed to be poised for evacuation by the vacuum blower and concurrently, the second adsorbent bed is under vacuum conditions and is poised for pressurization by the feed blower. A single motor is coupled by a common shaft to both the feed blower and the vacuum blower and operates both. A conduit/valve arrangement is operative during at least a portion of a process time when the adsorbent beds are in pressurizing/evacuation states, respectively, to couple the feed blower to the second adsorbent bed when at vacuum and for concurrently coupling the vacuum blower to the first adsorbent bed which is to be evacuated.

Abstract: An axial flow adsorber apparatus includes a bed of adsorbent material, a barrier in the form of an open-cell material combined with a distribution screen or baffle, graded balls, and an inflatable bladder. The adsorbent bed is the active adsorbent required for a separation process. The barrier combines the open-cell material, which provides uniform retention of all adsorbent material, with the distribution screen, which provides uniform flow and pressure distribution across the bed. The barrier substantially covers a top surface of the adsorbent bed to prevent fluidization of the bed. Graded balls on the barrier uniformly distribute a downward pressure supplied by the inflatable bladder above the balls. The uniform pressure is transmitted through the balls to the barrier to further suppress fluidization. The balls also serve to direct gas flow in the upper end of the vessel and reduce void volume in the apparatus that would trap product gas.

Abstract: The invention maintains a nearly constant cycle pressure ratio along with a balancing of the adsorbent vessel effluents in a pressure swing adsorption process. The invention monitors cycle pressure ratio and subsequently alters the cycle step times and flows to sustain its value, thereby maximizing plant performance and avoiding unnecessary shutdowns. Maintaining a nearly constant pressure ratio assures that the plant production is optimized and that power consumption is minimized. The balancing of the adsorbent vessel effluents, using the corresponding waste purities, is used to further improve plant production.

Abstract: The invention comprises a rotary valve having first and second inlet/outlet flow passages, as well as one or more (preferably between 6 and 8) flow ports. The valve has a plurality of positions simultaneously interconnecting the first and second flow passage to selected flow ports. In a preferred embodiment, the valve has a housing and the flow ports are disposed on outer peripheral walls of the housing. The valve may further include an internal rotary plug that is rotatable about a longitudinal axis to move between the positions, and containing openings to connect the flow passages to the flow ports. The plug may be divided into two chambers in the valve which may or may not be moved independently of each other. The valve may further include a movable seal between the housing and the internal plug member which is retractable to permit freer movement of the plug.

Abstract: A VPSA apparatus includes a first adsorbent bed and a second adsorbent bed, a feed blower for providing a flow of a gas mixture at about atmospheric pressure to the beds, and a vacuum blower for removing a flow of gas therefrom and venting the gas to a space at atmospheric pressure. The VPSA process causes the first adsorbent bed to be poised for evacuation by the vacuum blower and concurrently, the second adsorbent bed is under vacuum conditions and is poised for pressurization by the feed blower. A single motor is coupled by a common shaft to both the feed blower and the vacuum blower and operates both. A conduit/valve arrangement is operative during at least a portion of a process time when the adsorbent beds are in pressurizing/evacuation states, respectively, to couple the feed blower to the second adsorbent bed when at vacuum and for concurrently coupling the vacuum blower to the first adsorbent bed which is to be evacuated.

Abstract: The invention comprises a pressure swing adsorption process for the separation of a less adsorbable component from a mixture comprising the less adsorbable component and a more adsorbable component, the process comprising a cyclic adsorption/desorption process wherein the desorption step is at a selected pressure and occurs for a selected time such that a pressure reducing apparatus utilized to evacuate the gas does not require extraneous cooling.

Abstract: A dual-chambered, four-ported rotary valve with a rotatable drum having peripheral openings is used to selectively connect vacuum and/or air sources and a vent to absorption chambers in a two-bed VPSA (vacuum presssure swing absorption) system to replace separate valves and produce low cost enriched oxygen, via reduced power, increased reliability, and reduced complexity and cost.

Abstract: A method for more efficiently cooling and liquefying industrial gas wherein refrigeration for the cooling and liquefaction is generated using first and second defined multicomponent refrigerant fluids in separate refrigeration circuits to cover a wide temperature range from ambient to cryogenic temperature.

Abstract: The present invention relates to the recovery of low purity oxygen gas from the top of an adsorber vessel into a receiver tank to be used as a purge reflux gas. Recovery of void gas results in improved process efficiency. The invention may also employ a simultaneous evacuation from the top of the adsorber to remove the lower purity void gas while the main waste evacuation step is conducted. This simultaneous co-current top void gas recovery and counter-current waste evacuation from both ends of the adsorber allows for an overall increase in product recovery of between 3-5% over conventional processes.