Abstract: A steering shaft assembly includes an outer member and an inner member. The outer member defines a first key way that extends from an outer member first end towards an outer member second end along a first axis. The inner member has a first key that extends along the second axis from an inner member first end towards an inner member second end and is at least partially received within the first key way.

Abstract: According to one exemplary embodiment of the present invention an eccentric adjuster assembly is provided. The eccentric adjuster assembly includes a housing, an eccentric adjuster, an axial retainer, and an eccentric adjuster retainer configured to retain the eccentric adjuster relative to the housing, the eccentric adjuster having an eccentric adjuster radial position and an eccentric adjuster axial position. The eccentric adjuster retainer includes a retainer body having an inner perimeter with a cavity disposed therein and an outer perimeter, the eccentric adjuster extending through the cavity and at least a portion of the outer perimeter engaging the housing to retain the eccentric adjuster radial position relative to the housing.

Abstract: A redundant gear assembly for a vehicle steering column includes a gear operatively coupled to a steering column component. Also included is a first and second set of gear teeth on the gear. Yet further included is a first motor driving a first gear input component, the first gear input component in meshed engagement with the first set of gear teeth to provide a first steering assist torque that is representative of a desired steering assist torque in a primary operating mode of the redundant gear assembly. Also included is a second motor driving a second gear input component, the second gear input component in meshed engagement with the second set of gear teeth to provide a second steering assist torque in a redundant operating mode of the redundant gear assembly, the second motor not driving the second gear input component in the primary operating mode.

Abstract: A gear includes a gear body and a first gear tooth. The gear body extends radially between an outer portion and an inner portion. The first gear tooth has a first tooth portion, a second tooth portion, and a first slot. The first tooth portion extends radially from the outer portion towards a first land. The second tooth portion is circumferentially spaced apart from the first tooth portion and extends radially from the outer portion towards a second land. The first slot is defined between the first tooth portion and the second tooth portion and extends from at least one of the first land and the second land towards a first slot root.

Abstract: A gear includes a gear body and a first gear tooth. The gear body extends radially between an outer portion and an inner portion. The first gear tooth has a first tooth portion, a second tooth portion, and a first slot. The first tooth portion extends radially from the outer portion towards a first land. The second tooth portion is circumferentially spaced apart from the first tooth portion and extends radially from the outer portion towards a second land. The first slot is defined between the first tooth portion and the second tooth portion and extends from at least one of the first land and the second land towards a first slot root.

Abstract: A gear assembly includes a first gear and a second gear. The first gear rotates about a first axis, and includes a first plurality of teeth and a first surface extending circumferentially and carried by the first plurality of teeth. The first surface is electrically conductive. The second gear rotates about a second axis and is operably connected to the first gear. The second gear includes an electrically conductive element, a second plurality of teeth, and a second surface extending circumferentially and carried by the second plurality of teeth. The second surface is electrically nonconductive. The electrically conductive element includes a plurality of feelers with each feeler projecting radially outward and into a respective tooth of the second plurality of teeth.

Abstract: A power-assisted steering system includes an intermediate housing, a motor cone housing coupled to the intermediate housing, and a control shaft arranged along a control shaft axis for rotation about the control shaft axis. The system further includes an assist drive shaft arranged in a plane that is substantially transverse to the control shaft axis, the assist drive shaft being supported relative to the vehicle structure by a first bearing assembly and a second bearing assembly and defining a drive shaft axis, a worm disposed about the assist drive shaft, and a worm gear coupled to the control shaft. The worm gear and control shaft are configured for rotation about the control shaft axis.

Abstract: According to one exemplary embodiment of the present invention an eccentric adjuster assembly is provided. The eccentric adjuster assembly includes a housing, an eccentric adjuster, an axial retainer, and an eccentric adjuster retainer configured to retain the eccentric adjuster relative to the housing, the eccentric adjuster having an eccentric adjuster radial position and an eccentric adjuster axial position. The eccentric adjuster retainer includes a retainer body having an inner perimeter with a cavity disposed therein and an outer perimeter, the eccentric adjuster extending through the cavity and at least a portion of the outer perimeter engaging the housing to retain the eccentric adjuster radial position relative to the housing.

Abstract: A power-assisted steering system includes a control shaft arranged along a control shaft axis. An assist drive shaft defines a drive shaft axis and is arranged in a plane that is substantially transverse to the control shaft axis. The assist drive shaft is supported relative to the vehicle structure by a first bearing assembly and a second bearing assembly. A worm is disposed about the assist drive shaft. A worm gear is coupled to the control shaft, and the worm gear and control shaft are configured for rotation about the control shaft axis. The worm gear is configured for engaging the worm such that rotation of the worm and the assist drive shaft about the drive shaft axis causes rotation of the worm gear and the control shaft about the control shaft axis. The first bearing assembly is configured as an eccentric bearing assembly.

Abstract: A bearing isolator assembly comprises an inner support member, an outer support member, a resilient member, and an elastomeric ring. A path of travel is defined between the inner support member and the outer support member. The resilient member is disposed between the inner support member and the outer support member and is configured to resist compression between the inner support member and the outer support member within a first portion of the path of travel. The outer support member defines a ring envelope, in which the elastomeric ring is disposed. The inner support member defines a ring compression surface, and the elastomeric ring is configured to resist compression between the ring compression surface of the inner support member and the ring compression surface of the outer support member within a second portion of the path of travel.

Abstract: A power-assisted steering system includes an intermediate housing, a motor cone housing coupled to the intermediate housing, and a control shaft arranged along a control shaft axis for rotation about the control shaft axis. The system further includes an assist drive shaft arranged in a plane that is substantially transverse to the control shaft axis, the assist drive shaft being supported relative to the vehicle structure by a first bearing assembly and a second bearing assembly and defining a drive shaft axis, a worm disposed about the assist drive shaft, and a worm gear coupled to the control shaft. The worm gear and control shaft are configured for rotation about the control shaft axis.

Abstract: A bearing isolator assembly comprises an inner support member, an outer support member, a resilient member, an elastomeric ring, and a support cap disposed over a bearing surface defined by the inner support member or the outer support member. A path of travel is defined between the inner support member and the outer support member. The resilient member is disposed between the inner support member and the outer support member and is configured to resist compression between the inner support member and the outer support member within a first portion of the path of travel. The outer support member defines a ring envelope, in which the elastomeric ring is disposed. The inner support member defines a ring compression surface, and the elastomeric ring is configured to resist compression between the ring compression surface of the inner support member and the ring compression surface of the outer support member within a second portion of the path of travel.

Abstract: A power-assisted steering system includes a control shaft arranged along a control shaft axis. An assist drive shaft defines a drive shaft axis and is arranged in a plane that is substantially transverse to the control shaft axis. The assist drive shaft is supported relative to the vehicle structure by a first bearing assembly and a second bearing assembly. A worm is disposed about the assist drive shaft. A worm gear is coupled to the control shaft, and the worm gear and control shaft are configured for rotation about the control shaft axis. The worm gear is configured for engaging the worm such that rotation of the worm and the assist drive shaft about the drive shaft axis causes rotation of the worm gear and the control shaft about the control shaft axis. The first bearing assembly is configured as an eccentric bearing assembly.

Abstract: A bearing isolator assembly comprises an inner support member, an outer support member, a resilient member, an elastomeric ring, and a support cap disposed over a bearing surface defined by the inner support member or the outer support member. A path of travel is defined between the inner support member and the outer support member. The resilient member is disposed between the inner support member and the outer support member and is configured to resist compression between the inner support member and the outer support member within a first portion of the path of travel. The outer support member defines a ring envelope, in which the elastomeric ring is disposed. The inner support member defines a ring compression surface, and the elastomeric ring is configured to resist compression between the ring compression surface of the inner support member and the ring compression surface of the outer support member within a second portion of the path of travel.

Abstract: A reservoir assembly for retaining a fluid includes a body having a base and external side walls defining a cavity. A baffle has a top surface spanning the cavity and includes a peripheral wall substantially conforming to the external side walls and extending to the base. A lid is connected to the body. The cavity is divided into a first, second and third compartment by a cooperation between the top surface of the baffle, a plurality of walls of the baffle, the base of the body and the external side walls of the body. The first and second compartments are in fluid communication with each other through the third compartment. An inlet port and an outlet port for allowing fluid to enter and exit the cavity are fluidly connected to the body and are fluidly connected to each other by the first compartment to direct a flow of the fluid.