Patents by Inventor Jeff Harlan
Jeff Harlan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190352436Abstract: Catalyst systems and methods for making and using the same are disclosed. A catalyst composition is provided that includes a catalyst compound supported to form a supported catalyst system, the catalyst compound including: where each of R1, R2, R3, R4, R5, R6, R7 and X are as discussed herein.Type: ApplicationFiled: July 30, 2019Publication date: November 21, 2019Applicant: Univation Technologies, LLCInventors: Donna J. Crowther, C. Jeff Harlan, Jackie Lovell, Haiqing Peng
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Publication number: 20190352252Abstract: Synthetic methods for the preparation of ligands and metal-ligand complexes are disclosed.Type: ApplicationFiled: January 5, 2018Publication date: November 21, 2019Applicant: Univation Technologies, LLCInventors: Catherine A. Faler, C. Jeff Harlan
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Publication number: 20190322780Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefin polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b)(C5HcR2d)HfX2. The second catalyst compound includes at least one of the following general formulas: In both catalyst systems, the R groups can be independently selected from any number of substituents, including, for example, H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, among others.Type: ApplicationFiled: June 5, 2019Publication date: October 24, 2019Applicant: Univation Technologies, LLCInventors: Francis C. Rix, Ching-Tai Lue, C. Jeff Harlan, Laughlin G. McCullough
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Patent number: 10421829Abstract: Catalyst systems and methods for making and using the same. A method of methylating a catalyst composition while substantially normalizing the entiomeric distribution is provided. The method includes slurrying the organometallic compound in dimethoxyethane (DME), and adding a solution of RMgBr in DME, wherein R is a methyl group or a benzyl group, and wherein the RMgBr is greater than about 2.3 equivalents relative to the organometallic compound. After the addition of the RMgBr, the slurry is mixed for at least about four hours. An alkylated organometallic is isolated, wherein the methylated species has a meso/rac ratio that is between about 0.9 and about 1.2.Type: GrantFiled: February 26, 2018Date of Patent: September 24, 2019Assignee: Univation Technologies, LLCInventors: Francis C. Rix, Alexander D. Todd, C. Jeff Harlan
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Patent number: 10392456Abstract: Catalyst systems and methods for making and using the same. A method of methylating a catalyst composition while substantially normalizing the entiomeric distribution is provided. The method includes slurrying the organometallic compound in dimethoxyethane (DME), and adding a solution of RMgBr in DME, wherein R is a methyl group or a benzyl group, and wherein the RMgBr is greater than about 2.3 equivalents relative to the organometallic compound. After the addition of the RMgBr, the slurry is mixed for at least about four hours. An alkylated organometallic is isolated, wherein the methylated species has a meso/rac ratio that is between about 0.9 and about 1.2.Type: GrantFiled: February 26, 2018Date of Patent: August 27, 2019Assignee: Univation Technologies, LLCInventors: Francis C. Rix, Alexander D. Todd, C. Jeff Harlan
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Publication number: 20190194238Abstract: Catalyst systems and methods for making and using the same are disclosed. In an example, a method of synthesizing a monocyclopentadienyl compound is provided. The method includes melting a dicyclopentadienyl compound including the following structure: As used herein, M is hafnium or zirconium. Each R is independently an H, a hydrocarbyl group, a substituted hydrocarbyl group, a heteroatom group. Each X is a leaving group selected from a halogen or a heteroatom group.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Applicant: Univation Technologies, LLCInventor: C. Jeff Harlan
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Publication number: 20190177452Abstract: A system and method of producing polyethylene, including: polymerizing ethylene in presence of a catalyst system in a reactor to form polyethylene, wherein the catalyst system includes a first catalyst and a second catalyst; and adjusting reactor conditions and an amount of the second catalyst fed to the reactor to control melt index (MI), density, and melt flow ratio (MFR) of the polyethylene.Type: ApplicationFiled: February 18, 2019Publication date: June 13, 2019Applicant: Univation Technologies, LLCInventors: Timothy M. Boller, Ching-Tai Lue, Francis C. Rix, Daniel P. Zilker, JR., C. Jeff Harlan, James M. Farley, Fathi David Hussein, Dongming Li, Steven A. Best
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Publication number: 20190169333Abstract: Catalyst systems and methods for making and using the same are described. A method includes selecting a catalyst blend using a blend polydispersity index (bPDI) map. The polydispersity map is generated by generating a number of polymers for at least two catalysts. Each polymer is generated at a different hydrogen to ethylene ratio. At least one catalyst generates a higher molecular weight polymer and another catalyst generates a lower molecular weight polymer. A molecular weight for each polymer is measured. The relationship between the molecular weight of the polymers generated by each of the catalysts and the ratio of hydrogen to ethylene is determined. A family of bPDI curves for polymers that would be made using a number of ratios of a blend of the at least two catalysts for each of a number of ratios of hydrogen to ethylene.Type: ApplicationFiled: February 7, 2019Publication date: June 6, 2019Applicant: Univation Technologies, LLCInventors: Francis C. Rix, Ching-Tai Lue, Timothy M. Boller, Garth R. Giesbrecht, C. Jeff Harlan
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Publication number: 20190144570Abstract: Embodiments of the present disclosure are directed towards metal complexes that can be utilized to form polymers. As an example, the present disclosure provides a metal complex of Formula (I) wherein M is Zr, Hf, or Ti; each Het is independently a heterocyclic; each L is independently a bridging group; each X is independently Cl, Br, I, or alkyl; each R1 is independently selected from the group including hydrogen, alkyls, alkenyls, alkynyls, cycloalkyls, aryls, acyls, aroyls, alkoxys, aryloxys, alkylthiols, dialkylamines, alkylamidos, alkoxycarbonyls, aryloxycarbonyls, carbomoyls, alkyl- and dialkyl-carbamoyls, acyloxys, acylaminos, aroylaminos, aromatic rings, fused aromatic rings, and combinations thereof; and each n is independently an integer having a value of one to five.Type: ApplicationFiled: March 13, 2017Publication date: May 16, 2019Applicant: Univation Technologies, LLCInventors: Mahsa Heydari, Roger L. Kuhlman, C. Jeff Harlan
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Patent number: 10266557Abstract: Catalyst systems and methods for making and using the same are disclosed. In an example, a method of synthesizing a monocyclopentadienyl compound is provided. The method includes melting a di-cyclopentadienyl compound including the following structure: (A). As used herein, M is hafnium or zirconium. Each R is independently an H, a hydrocarbyl group, a substituted hydrocarbyl group, a heteroatom group. Each X is a leaving group selected from a halogen or a heteroatom group. A reaction melt is formed by adding a metal salt including the following structure: (B). A monocyclopentadienyl compound is deposited from a vapor formed over the reaction melt, wherein the monocyclopentadienyl compound includes the following structure: (C).Type: GrantFiled: April 14, 2016Date of Patent: April 23, 2019Assignee: Univation Technologies, LLCInventor: C. Jeff Harlan
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Publication number: 20190111414Abstract: Disclosed are novel bridged bi-aromatic phenol ligands and transition metal catalyst compounds derived therefrom. Also disclosed are methods of making the ligands and transition metal compounds, and polymerization processes utilizing the transition metal compounds for the production of olefin polymers.Type: ApplicationFiled: December 12, 2018Publication date: April 18, 2019Applicant: Univation Technologies, LLCInventors: Catherine Anne Faler, C. Jeff Harlan
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Patent number: 10253121Abstract: A system and method of producing polyethylene, including: polymerizing ethylene in presence of a catalyst system in a reactor to form polyethylene, wherein the catalyst system includes a first catalyst and a second catalyst; and adjusting reactor conditions and an amount of the second catalyst fed to the reactor to control melt index (MI), density, and melt flow ratio (MFR) of the polyethylene.Type: GrantFiled: February 10, 2015Date of Patent: April 9, 2019Assignee: Univation Technologies, LLCInventors: Timothy M. Boller, Ching-Tai Lue, Francis C. Rix, Daniel P. Zilker, Jr., C. Jeff Harlan, James M. Farley, Fathi D. Hussein, Dongming Li, Steven A. Best
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Patent number: 10239809Abstract: New methods of preparing bridged bi-aromatic ligands are disclosed. The methods employ direct di-ortho-lithiation of aromatic rings of bridged protected bi-aromatic diphenols. The ligands may be used to prepare transition metal compounds useful as catalysts in olefin polymerization.Type: GrantFiled: April 19, 2016Date of Patent: March 26, 2019Assignee: Univation Technologies, LLCInventors: Catherine Anne Faler, C. Jeff Harlan, Kevin P. Ramirez
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Patent number: 10239977Abstract: Catalyst systems and methods for making and using the same are described. A method includes selecting a catalyst blend using a blend polydispersity index (bPDI) map. The polydispersity map is generated by generating a number of polymers for at least two catalysts. Each polymer is generated at a different hydrogen to ethylene ratio. At least one catalyst generates a higher molecular weight polymer and another catalyst generates a lower molecular weight polymer. A molecular weight for each polymer is measured. The relationship between the molecular weight of the polymers generated by each of the catalysts and the ratio of hydrogen to ethylene is determined. A family of bPDI curves for polymers that would be made using a number of ratios of a blend of the at least two catalysts for each of a number of ratios of hydrogen to ethylene.Type: GrantFiled: December 6, 2017Date of Patent: March 26, 2019Assignee: Univation Technologies, LLCInventors: Francis C. Rix, Ching-Tai Lue, Timothy M. Boller, Garth R. Giesbrecht, C. Jeff Harlan
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Patent number: 10233270Abstract: Catalyst systems and methods for making and using the same. A method for making a catalyst support includes forming a mixture of a support material and a fluoride donor. The mixture is added to a fluidized bed reactor. The mixture is fluidized to form a fluidized bed while maintaining a flow rate of a fluidizing gas of about 0.1 ft./sec at less than about 370° C. and greater than about 0.35 ft./sec at temperatures greater than about 370° C. The mixture is calcined to decompose the fluoride donor, forming a fluorinated support.Type: GrantFiled: August 19, 2014Date of Patent: March 19, 2019Assignee: Univation Technologies, LLCInventors: John H. Moorhouse, Kevin J. Cann, Phuong A. Cao, Mark G. Goode, C. Jeff Harlan, Wesley R. Mariott
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Patent number: 10208139Abstract: Catalyst systems and methods for making and using the same. A method for making a catalyst support includes forming a mixture of a support material and a fluoride donor. The mixture is added to a fluidized bed reactor. The mixture is fluidized to form a fluidized bed while maintaining a ratio of a pressure drop across a distributor plate to a pressure drop across the fluidized bed of greater than about 7%. The mixture is calcined to decompose the fluoride donor, forming a fluorinated support.Type: GrantFiled: August 19, 2014Date of Patent: February 19, 2019Assignee: Univation Technologies, LLCInventors: John H. Moorhouse, Kevin J. Cann, Phuong A. Cao, Mark G. Goode, C. Jeff Harlan, Wesley R. Mariott
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Patent number: 10195589Abstract: Disclosed are novel bridged bi-aromatic phenol ligands and transition metal catalyst compounds derived therefrom. Also disclosed are methods of making the ligands and transition metal compounds, and polymerization processes utilizing the transition metal compounds for the production of olefin polymers.Type: GrantFiled: April 19, 2016Date of Patent: February 5, 2019Assignee: Univation Technologies, LLCInventors: Catherine Anne Faler, C. Jeff Harlan
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Patent number: 10189923Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefin polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b)(C5HcR2d)HfX2. The second catalyst compound includes at least one of the following general formulas: In both catalyst systems, the R groups can be independently selected from any number of substituents, including, for example, H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, among others.Type: GrantFiled: November 7, 2017Date of Patent: January 29, 2019Assignee: Univation Technologies, LLCInventors: Ching-Tai Lue, Francis C. Rix, C. Jeff Harlan, Laughlin G. McCullough
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Patent number: 10189917Abstract: Catalyst systems and methods for making and using the same. A method for making a catalyst support includes forming a mixture of a support material and a fluoride donor. The mixture is added to a fluidized bed reactor. The mixture is fluidized to form a fluidized bed with a height to diameter ratio of at least about 2.3. The mixture is calcined to decompose the fluoride donor, forming a fluorinated support.Type: GrantFiled: August 19, 2014Date of Patent: January 29, 2019Assignee: Univation Technologies, LLCInventors: John H. Moorhouse, Kevin J. Cann, Phuong A. Cao, Mark G. Goode, C. Jeff Harlan, Wesley R. Mariott
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Publication number: 20180298128Abstract: A polymerization catalyst system, a method of using the polymerization catalyst system, and a polymer produced with the catalyst system. The polymerization catalyst system has a non-metallocene catalyst and a metallocene catalyst. The metallocene catalyst has the formula: wherein R1 and R2 are each independently, phenyl, methyl, chloro, fluoro, or a hydrocarbyl group.Type: ApplicationFiled: April 15, 2016Publication date: October 18, 2018Applicant: Univation Technologies, LLCInventors: C. Jeff Harlan, Timothy R. Lynn, Fathi David Hussein, Timothy M. Boller