Abstract: A system includes a blower, a blower sensor, and at least one processor. The blower sensor is operably coupled to the blower and configured to obtain blower operational information. The at least one processor is operably coupled to the blower and the blower sensor, and is configured to determine an operational-based power using the blower operational information; determine an operational-based density using the operational-based power; and control the blower using the operational-based density.

Abstract: Embodiments of the subject matter disclosed herein relate to controlling engine operating points and power for full throttle command in an off-highway vehicle, such as a diesel electric haul truck, to increase fuel efficiency. In one example, a system includes an engine and a controller. The controller is configured to determine a target engine horsepower and associated target engine speed, command the engine to operate at a first engine speed above the target engine speed, adjust a load placed on the engine to reach the target engine speed, and command the engine to operate at a second engine speed to reach the target engine horsepower.

Abstract: A system includes a blower, a blower sensor, and at least one processor. The blower sensor is operably coupled to the blower and configured to obtain blower operational information. The at least one processor is operably coupled to the blower and the blower sensor, and is configured to determine an operational-based power using the blower operational information; determine an operational-based density using the operational-based power; and control the blower using the operational-based density.

Abstract: Aspects of the subject technology relate to systems and methods for monitoring component wear to prevent premature component failure. A control system for a system having one or more mechanical or electronic components may include a life manager that monitors accumulated wear of the one or more components. The life manager may provide an alert and/or limit system operations when the accumulated wear exceeds a limit. The limit may be dynamically determined based on an operating age of the component. The limit may also be defined as a matrix of limits, each defined for a range of a particular operating condition of the component. Operating conditions may include an applied torque range for a vehicle wheel or a thermal cycle temperature range for an electronic switching component.

Abstract: Embodiments of the subject matter disclosed herein relate to controlling engine operating points and power for full throttle command in an off-highway vehicle, such as a diesel electric haul truck, to increase fuel efficiency. In one example, a system includes an engine and a controller. The controller is configured to determine a target engine horsepower and associated target engine speed, command the engine to operate at a first engine speed above the target engine speed, adjust a load placed on the engine to reach the target engine speed, and command the engine to operate at a second engine speed to reach the target engine horsepower.

Abstract: A method includes selecting a link voltage based on voltage efficiencies of components in an electric drive motor system, and applying the link voltage to an inverter electrically coupled to a drive motor to increase system efficiency.

Abstract: A braking system includes a drive system having a traction motor coupled in driving relationship to a wheel of a vehicle, a braking device configured to brake the vehicle, and a control unit. The motor is configured to provide both motive power for the vehicle in a propel mode of operation and retarding effort to brake the vehicle. The control unit is configured to determine a total retarding effort required to brake the vehicle in a braking mode of operation, and an amount of traction motor retarding effort available from the traction motor. The control unit is further configured to control the traction motor and the braking device so that at least one of the traction motor and the braking device brake the vehicle in the braking mode of operation.

Abstract: A system for testing a ground fault detection system in an electric circuit establishes a ground connection between a bus and the ground via an inverter and a load by closing an inverter switch of the inverter and a grounding switch disposed between the load and the ground, determines whether the ground connection is detected, and determines a fault in the ground fault detection system responsive to the first ground connection not being detected by the ground fault detection system. Optionally, a ground fault may be identified by determining three phase voltages provided from each of plural inverters, determining symmetrical components of the three phase voltages for each of the inverters, and identifying a ground fault in one or more of the inverters while powered by the power supply based on the symmetrical components.

Abstract: A method includes selecting a link voltage based on voltage efficiencies of components in an electric drive motor system, and applying the link voltage to an inverter electrically coupled to a drive motor to increase system efficiency.

Abstract: Embodiments of the subject matter disclosed herein relate to controlling engine operating points and power for full throttle command in an off-highway vehicle, such as a diesel electric haul truck, to increase fuel efficiency. In one example, a system includes an engine and a controller. The controller is configured to determine a target engine horsepower and associated target engine speed, command the engine to operate at a first engine speed above the target engine speed, adjust a load placed on the engine to reach the target engine speed, and command the engine to operate at a second engine speed to reach the target engine horsepower.

Abstract: A system for testing a ground fault detection system in an electric circuit establishes a ground connection between a bus and the ground via an inverter and a load by closing an inverter switch of the inverter and a grounding switch disposed between the load and the ground, determines whether the ground connection is detected, and determines a fault in the ground fault detection system responsive to the first ground connection not being detected by the ground fault detection system. Optionally, a ground fault may be identified by determining three phase voltages provided from each of plural inverters, determining symmetrical components of the three phase voltages for each of the inverters, and identifying a ground fault in one or more of the inverters while powered by the power supply based on the symmetrical components.

Abstract: Embodiments of the subject matter disclosed herein relate to controlling engine operating points and power for full throttle command in an off-highway vehicle, such as a diesel electric haul truck, to increase fuel efficiency. In one example, a system includes an engine and a controller. The controller is configured to determine a target engine horsepower and associated target engine speed, command the engine to operate at a first engine speed above the target engine speed, adjust a load placed on the engine to reach the target engine speed, and command the engine to operate at a second engine speed to reach the target engine horsepower.

Abstract: A system and method for auxiliary clutch failure detection determines a difference between a first output power of a powered system when a clutch system is controlled to engage and drive a load at a first output of the load and a second output power of the powered system when the clutch system is controlled to drive the load at a larger, second output. A control signal indicative of clutch failure is generated responsive to the difference being less than a designated threshold. The control signal may be used to implement one or more remedial actions.

Abstract: Aspects of the subject technology relate to systems and methods for monitoring component wear to prevent premature component failure. A control system for a system having one or more mechanical or electronic components may include a life manager that monitors accumulated wear of the one or more components. The life manager may provide an alert and/or limit system operations when the accumulated wear exceeds a limit. The limit may be dynamically determined based on an operating age of the component. The limit may also be defined as a matrix of limits, each defined for a range of a particular operating condition of the component. Operating conditions may include an applied torque range for a vehicle wheel or a thermal cycle temperature range for an electronic switching component.

Abstract: A control system for a vehicle includes an electric drive system, a drive system control unit, and a friction brake system. The electric drive system is associated with a first set of wheels of the vehicle. The drive system control unit is configured to control the electric drive system to selectively provide electric motive power to the first set of wheels to propel the vehicle and electric retarding to slow the vehicle. The friction brake system includes first and second friction brake units associated with the first and second sets of wheels, respectively. The drive system control unit is further configured to determine a functionality of the second friction brake unit, for a friction brake application to the second set of wheels, independent of operation of the first friction brake unit, and to control at least one vehicle system based on the determined functionality of the second friction brake unit.

Abstract: Cooling control systems described herein detect decreased operation of a cooling system of a vehicle, restrict movement of the vehicle without stopping movement responsive to decreased operation of the cooling system, and restrict movement of the vehicle by preventing the vehicle from traveling at a speed and/or power output for a non-zero designated period of time. This can allow for the vehicle to continue moving for a temporary period of time to avoid blocking traffic. Other control systems determine predicted distances and/or times that the vehicle can continue moving before coolant in the cooling system decreases below a designated threshold. Movement of the vehicle can be changed responsive to an upcoming distance and/or time that the vehicle is to travel exceeding the predicted distance and/or time. Other control systems modify a coolant flow rate based on differences between designated and ambient conditions.

Abstract: A thermal management system for an engine includes a radiator in fluid communication with the engine, a fan operable to provide air flow through the radiator, and a shutter assembly positioned on an opposite side of the radiator from the fan and being adjustable to control the air flow through the radiator. The radiator includes a first radiator section and a second radiator section, the first and second radiator sections each having a fore end and an aft end, respectively, wherein the first radiator section and the second radiator section converge at the respective fore ends and define an angle therebetween.