Abstract: Methods and apparatus are provided for an electrical connector. In one embodiment, an electrical connector system is provided. The electrical connector system includes a first electrical connector portion and a second electrical connector portion defining a cavity to receive the first electrical connector portion. The electrical connector system also includes a locking system coupled to the first electrical connector portion. The locking system includes a biasing member and at least one locking arm. The biasing member is coupled to the at least one locking arm and the biasing member is movable from a first position to a second position. A force required to move the biasing member from the first position to the second position diminishes as the biasing member moves from the first position to the second position.

Abstract: Methods and apparatus are provided for an electrical connector. In one embodiment, an electrical connector system is provided. The electrical connector system includes a first electrical connector portion and a second electrical connector portion defining a cavity to receive the first electrical connector portion. The electrical connector system also includes a locking system coupled to the first electrical connector portion. The locking system includes a biasing member and at least one locking arm. The biasing member is coupled to the at least one locking arm and the biasing member is movable from a first position to a second position. A force required to move the biasing member from the first position to the second position diminishes as the biasing member moves from the first position to the second position.

Abstract: A method of isolating a metallic fastener from a carbon-fiber composite panel includes inserting the metallic fastener within an electrically isolating annular collar; inserting the metallic fastener and electrically isolating annular collar within a hole defined by the carbon-fiber composite panel; and securing the metallic fastener to the carbon-fiber composite panel. The annular collar may be circumferentially disposed about the metallic fastener such that the annular collar separates and electrically isolates the entire metallic fastener from the carbon-fiber composite panel. As such, the annular collar may minimize the galvanic reaction between the fastener and the carbon-fiber composite panel.

Abstract: A locking mechanism secures a plug of a charging cord in a charging receptacle of a vehicle and includes an actuator, a linear-actuated cam connected thereto and driven along a linear travel path thereby (the cam defining a slot therein positioned at an angle relative to the path), and a locking arm pivotally mounted at a pivot point to a component disposed adjacent the arm. The arm includes a follower pin that engages the slot. The arm pivots about the point to move between locked and unlocked positions in response to movement of the cam along the path. A housing of the vehicle includes the receptacle, a charging interface connected with the plug to allow current to flow from a charging unit to a system of batteries of the vehicle during a charging operation, and the mechanism.

Abstract: An injection mold assembly for injection molding an object includes a first mold tool having a first tool surface and a second mold tool having a second tool surface. The first and the second tool surfaces are cooperatively configured to define a mold cavity between the tool surfaces for an injection molding of an object. The first mold tool has a tool element with a first side that has the first tool surface, and with a second side opposite the first side. Multiple fins extend from the second side of the tool element. A base supports the fins. The tool element, the fins and the base define a coolant flow cavity at the second side of the tool element. A method of designing the mold assembly is also disclosed.

Abstract: An injection mold assembly for injection molding an object includes a first mold tool having a first tool surface and a second mold tool having a second tool surface. The first and the second tool surfaces are cooperatively configured to define a mold cavity between the tool surfaces for an injection molding of an object. The first mold tool has a tool element with a first side that has the first tool surface, and with a second side opposite the first side. Multiple fins extend from the second side of the tool element. A base supports the fins. The tool element, the fins and the base define a coolant flow cavity at the second side of the tool element. A method of designing the mold assembly is also disclosed.

Abstract: An electrical connector assembly including a first connector having a first electrical conductor. A second connector is engagable with the first connector and has a second electrical conductor. The first and second electrical conductors establish an electrical connection through the electrical connector assembly when in contact together. A lock mechanism is arranged to both lock the first and second connectors together and to enable contact between the first and second conductors when the first and second connectors are in a fully engaged relation. A method of establishing an electrical connection through an electrical connector assembly is also included.

Abstract: A vehicle includes a vehicle body having a pillar, a vehicle door movably coupled to the vehicle body, and an assembly for at least partially opening the vehicle door. The assembly is coupled to the vehicle door and includes an actuator having an actuator body and an actuator shaft movable relative to the actuator body between a retracted position and an extended position. Further, the assembly includes a lever pivotally coupled to the vehicle door and a spring coupled between the lever and the actuator shaft. The spring biases the lever toward the pillar. When the vehicle door is unlatched, the lever exerts a force on the pillar and, consequently, pushes the vehicle door away from the pillar to a partially open position. The present disclosure also relates to the assembly for at least partially opening the vehicle door as described above.

Abstract: A method of manufacturing an electrical trace includes forming a continuous electrical trace strip having a plurality of electrical trace elements, stamping one or more electrical trace isolators onto the continuous electrical trace strip across select ones of the plurality of electrical trace members forming one or more electrical trace sub-assemblies, and detaching the one or more electrical trace sub-assemblies from the continuous electrical trace strip.

Abstract: One variation may include a truck body having one or more cargo pod lift systems around the perimeter of a truck's center aisle which may be lifted or lowered to load/unload one or more cargo pods and a method for doing the same.

Abstract: One variation may include a cargo truck which may include one or more cargo latching/locking systems integrated into a body portion of the cargo truck which comprise at least one hoist plate which latches and locks at least one cargo pod to the hoist plate and which may be operatively connected to a hoist system which may raise and lower a hoist platform which may be attached to the hoist plate and a method for doing the same.

Abstract: An injection mold assembly for injection molding an object includes a first mold tool having a first tool surface and a second mold tool having a second tool surface. The first and the second tool surfaces are cooperatively configured to define a mold cavity between the tool surfaces for an injection molding of an object. The first mold tool has a tool element with a first side that has the first tool surface, and with a second side opposite the first side. Multiple fins extend from the second side of the tool element. A base supports the fins. The tool element, the fins and the base define a coolant flow cavity at the second side of the tool element. A method of designing the mold assembly is also disclosed.

Abstract: An elastically averaged assembly for closure applications includes a first component comprising at least one receiving feature. Also included is a second component to be repeatedly mated with the first component, the second component comprising at least one protrusion, the at least one receiving feature configured to fittingly receive the at least one protrusion, wherein the at least one protrusion is configured to be repeatedly removed from the at least one receiving feature. The at least one protrusion is formed of an elastically deformable material configured to elastically deform upon contact with the at least one receiving feature.

Abstract: A vehicle includes a vehicle frame, a wheel and tire assembly, and a wheel turn initiator system. The wheel and tire assembly is mounted with respect to the vehicle frame and is selectively rotatable about a generally vertical axis. The wheel turn initiator system is mounted with respect to the frame and has a member. The wheel turn initiator system is configured such that an external force applied to the front end of the vehicle causes the member to engage the wheel and tire assembly and thereby cause the wheel and tire assembly to rotate about the axis.

Abstract: A door for a vehicle having a body controller includes a vehicle interior-facing surface. The door locking system includes a latch mechanism configured to alternately attain a first state that locks and a second state that unlocks operation of the latch mechanism. The door locking system also includes a control switch on the interior-facing surface for generating a signal to alternatively select one of the first and second latch mechanism states. The door locking system additionally includes an indicator light integrally mounted on the control switch and configured to provide a visual signal indicative of the selected latch mechanism state. The controller is configured to receive the signal from the control switch, command the latch mechanism to attain one of the first and second states in response to the signal, and trigger the indicator light when the latch mechanism has attained one of the first and second states.

Abstract: In one aspect, an elastically averaged alignment system is provided. The system includes a first component including an alignment member, the alignment member including a plurality of segments. The system also includes a second component including an inner wall defining an alignment aperture, the alignment aperture configured to receive the alignment member to couple the first component and the second component. The alignment member is an elastically deformable material such that when the alignment member is inserted into the alignment aperture, the alignment member elastically deforms to an elastically averaged final configuration to facilitate aligning the first component and the second component in a desired orientation.

Abstract: An electrical connector assembly including a first connector having a first electrical conductor. A second connector is engagable with the first connector and has a second electrical conductor. The first and second electrical conductors establish an electrical connection through the electrical connector assembly when in contact together. A lock mechanism is arranged to both lock the first and second connectors together and to enable contact between the first and second conductors when the first and second connectors are in a fully engaged relation. A method of establishing an electrical connection through an electrical connector assembly is also included.

Abstract: A door latch system for a vehicle having a front door and a back door includes electric latch mechanisms associated with each door. Open switches are associated with each door to request opening of the doors. Lock switches are associated with each door to request locking and unlocking of the doors. An override switch is associated with the front passenger door and configured to send at least one of an override signal and an enabled signal. A controller prevents unlocking of the doors using the lock switches associated with the back doors unless the back door is open.

Abstract: A vehicle includes a release lever mounted within an interior cavity of a vehicle body. The release lever is manually rotatable between a disengaged position and an engaged position. When disposed in the disengaged position, the release lever is fully disposed within the interior cavity of the body. When disposed in the engaged position, the release lever traverses across a gap between the body and a door into engagement with a latch mechanism to move the latch mechanism into an unlocked position.

Abstract: A vehicle includes a vehicle frame, a wheel and tire assembly, and a wheel turn initiator system. The wheel and tire assembly is mounted with respect to the vehicle frame and is selectively rotatable about a generally vertical axis. The wheel turn initiator system is mounted with respect to the frame and has a member. The wheel turn initiator system is configured such that an external force applied to the front end of the vehicle causes the member to engage the wheel and tire assembly and thereby cause the wheel and tire assembly to rotate about the axis.