Abstract: An induced eddy current heating apparatus includes a flexible substrate, a conductor wire and a susceptor wire. The conductor wire is overlaid on a major surface of the flexible substrate. The susceptor wire extends back and forth through the flexible substrate and back and forth across the conductor wire to sew the conductor wire to the major surface of the flexible substrate. A method for generating induced eddy current heating using the induced eddy current heating apparatus is provided. A method of manufacturing the induced eddy current heating apparatus is also provided.

Abstract: There is provided a method for real time monitoring of environmental parameter(s) in an interior of a structure. The method includes providing an environmental monitoring system with a microprocessor system, one or more sensors, a power supply, and a visual feedback display assembly. The method includes installing the sensor(s) in the interior of the structure, and collecting, with the sensor(s), environmental data relating to the environmental parameter(s) of the interior of the structure, to obtain collected environmental data. The method includes processing the collected environmental data, and comparing, with the microprocessor system, the processed environmental data to one or more predetermined values, to obtain environmental data results.

Abstract: A pressure vessel for storing hydrogen is described. The pressure vessel includes at least one chamber to store hydrogen atoms. The pressure vessel also includes a mycelium structure within the at least one chamber. The mycelium structure has a surface area of at least 800 m2/m3. At least some of the hydrogen atoms are attached to the mycelium structure at a pressure greater than ambient pressure. Methods of storing hydrogen and methods of constructing a hydrogen storage tank are also described.

Abstract: Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

Abstract: A pressure vessel for storing hydrogen is described. The pressure vessel includes at least one chamber to store hydrogen atoms. The pressure vessel also includes a mycelium structure within the at least one chamber. The mycelium structure has a surface area of at least 800 m2/m3. At least some of the hydrogen atoms are attached to the mycelium structure at a pressure greater than ambient pressure. Methods of storing hydrogen and methods of constructing a hydrogen storage tank are also described.

Abstract: A pressure vessel for storing hydrogen is described. The pressure vessel includes at least one chamber to store hydrogen atoms. The pressure vessel also includes a mycelium structure within the at least one chamber. The mycelium structure has a surface area of at least 800 m2/m3. At least some of the hydrogen atoms are attached to the mycelium structure at a pressure greater than ambient pressure. Methods of storing hydrogen and methods of constructing a hydrogen storage tank are also described.

Abstract: A method and system for fabricating a susceptor coil assembly ribbon. An apparatus comprising a tensioning section 100 that provides a predetermined amount of tension to a plurality of susceptor coil assemblies 20, a collimating section 200 that receives the plurality of susceptor coil assemblies 20 from the tensioning section 100 and aligns the plurality of susceptor coil assemblies 20. An impaling section 300 receives the plurality of susceptor coil assemblies 20 aligned by the collimating section 200 and impales the plurality of susceptor coil assemblies 20 into a matrix material 320 so as to fabricate a susceptor coil assembly ribbon 30.

Abstract: Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

Abstract: Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

Abstract: A method and system for fabricating a susceptor coil assembly. An apparatus comprising a tensioning section; a feeding section for feeding a conductor wire toward the tensioning section, the tensioning section maintaining a desired tension of the conductor wire; and a coiling section for winding a susceptor wire around an outer surface of the conductor wire so as to fabricate a susceptor coil assembly. The coiling section winds the susceptor wire around the conductor wire as the conductor wire moves from the feeding section towards the tensioning section. A first programmable drive is programmable to achieve a desired feedrate of the conductor wire from the feeding section to the coiling section.

Abstract: A magnet sensing portable autonomous device includes a platform. A plurality of wheel sets is coupled to the platform. A drive system is used for driving the plurality of wheels. An attachment mechanism is positioned on an underside of the platform for securing the device to a surface. A control board is used for controlling the operation of the device. In some embodiments, a drill spindle assembly is coupled to the platform. A drill feed assembly is coupled to the drill spindle assembly for raising and lowering the drill spindle assembly. A plurality of sensors are operable to sense one or more magnets disposed below the surface. A drive table is used for positioning the drill spindle assembly in an XY plane based on an output of said plurality of sensors.

Abstract: A pressure vessel for storing hydrogen is described. The pressure vessel includes at least one chamber to store hydrogen atoms. The pressure vessel also includes a mycelium structure within the at least one chamber. The mycelium structure has a surface area of at least 800 m2/m3. At least some of the hydrogen atoms are attached to the mycelium structure at a pressure greater than ambient pressure. Methods of storing hydrogen and methods of constructing a hydrogen storage tank are also described.

Abstract: An apparatus for fabricating a stack of adhesive plies for attaching a doubler to a surface on a structure includes a digital scanner, configured for scanning the surface and for producing a first set of digital data representing a contour of the surface, and a computer, coupled to the digital scanner, having a processor and system memory. The computer is programmed for mapping a gap between a bonding surface on the doubler and the surface on the structure using the first set of digital data and a second set of digital data representing the bonding surface, and for segmenting the mapped gap into layers corresponding to the adhesive plies.

Abstract: A method and system for fabricating a susceptor coil assembly. An apparatus comprising a tensioning section; a feeding section for feeding a conductor wire toward the tensioning section, the tensioning section maintaining a desired tension of the conductor wire; and a coiling section for winding a susceptor wire around an outer surface of the conductor wire so as to fabricate a susceptor coil assembly. The coiling section winds the susceptor wire around the conductor wire as the conductor wire moves from the feeding section towards the tensioning section. A first programmable drive is programmable to achieve a desired feedrate of the conductor wire from the feeding section to the coiling section.

Abstract: A method and system for fabricating a susceptor coil assembly ribbon. An apparatus comprising a tensioning section 100 that provides a predetermined amount of tension to a plurality of susceptor coil assemblies 20, a collimating section 200 that receives the plurality of susceptor coil assemblies 20 from the tensioning section 100 and aligns the plurality of susceptor coil assemblies 20. An impaling section 300 receives the plurality of susceptor coil assemblies 20 aligned by the collimating section 200 and impales the plurality of susceptor coil assemblies 20 into a matrix material 320 so as to fabricate a susceptor coil assembly ribbon 30.

Abstract: Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

Abstract: A ply placement device uses a ply guide to place plies on a curved substrate surface. The ply guide includes a guide surface and a guide edge that are each curved to match the contour of the substrate so that the ply transitions smoothly from its planar form to a curved form as the ply is placed onto the substrate. The ply guide may be flexible or segmented to allow reconfiguration of the guide surfaces to match various substrate contours.

Abstract: A system and method for environmental testing and evaluation of non-destructive inspection (NDI) sensors is provided. The system has a structure having a plurality of NDI sensors to be tested. The system further has an environmental chamber containing heating elements and cooling elements for heating and cooling the NDI sensors when the structure is secured to the environmental chamber. The system further has an impact testing assembly positioned over the structure for impacting the structure. The system further has a data acquisition computer subsystem coupled to the environmental chamber and coupled to the NDI sensors. The data acquisition computer subsystem controls and monitors the heating and cooling elements, and collects and processes temperature and impact data acquired by the NDI sensors.

Abstract: An apparatus for fabricating a stack of adhesive plies for attaching a doubler to a surface on a structure includes a digital scanner, configured for scanning the surface and for producing a first set of digital data representing a contour of the surface, and a computer, coupled to the digital scanner, having a processor and system memory. The computer is programmed for mapping a gap between a bonding surface on the doubler and the surface on the structure using the first set of digital data and a second set of digital data representing the bonding surface, and for segmenting the mapped gap into layers corresponding to the adhesive plies.

Abstract: A method and apparatus are used to fit a metallic or composite doubler on an uneven surface. A three dimensional digital map of the gap between the doubler and the uneven surface is generated by digitally scanning the uneven surface. The digital map is then used to fabricate a stack of adhesive plies tailored to substantially fill the gap between the doubler and the uneven surface.