Abstract: A first method determines a position of a point of interest on a target object surface in a target object coordinate system using orientation and distance measurements of a pointing instrument in an instrument coordinate system. A second method determines an orientation of a pointing instrument in an instrument coordinate system for the instrument to be aligned with a point of interest on a target object surface having a target object coordinate system, wherein a position of the point of interest in the target object coordinate system is known. A third method controls orientation of a laser beam of a laser in an instrument coordinate system for the laser beam to trace an image on a target object surface having a target object coordinate system, wherein positions of points for the image on the surface of the target object in the target object coordinate system are known.

Abstract: A method and apparatus are used to fit a metallic or composite doubler on an uneven surface. A three dimensional digital map of the gap between the doubler and the uneven surface is generated by digitally scanning the uneven surface. The digital map is then used to fabricate a stack of adhesive plies tailored to substantially fill the gap between the doubler and the uneven surface.

Abstract: A ply placement device uses a ply guide to place plies on a curved substrate surface. The ply guide includes a guide surface and a guide edge that are each curved to match the contour of the substrate so that the ply transitions smoothly from its planar form to a curved form as the ply is placed onto the substrate. The ply guide may be flexible or segmented to allow reconfiguration of the guide surfaces to match various substrate contours.

Abstract: A first method determines a position of a point of interest on a target object surface in a target object coordinate system using orientation and distance measurements of a pointing instrument in an instrument coordinate system. A second method determines an orientation of a pointing instrument in an instrument coordinate system for the instrument to be aligned with a point of interest on a target object surface having a target object coordinate system, wherein a position of the point of interest in the target object coordinate system is known. A third method controls orientation of a laser beam of a laser in an instrument coordinate system for the laser beam to trace an image on a target object surface having a target object coordinate system, wherein positions of points for the image on the surface of the target object in the target object coordinate system are known.

Abstract: The apparatus, method and system for inspecting a fastener installed in a structure includes the illumination of a fastener and a portion of the structure surrounding the fastener, the detection of the light reflected from the fastener and the portion of the structure surrounding the fastener, the analysis of the reflected light, and the definition of at least one inspection criteria. The structure has a coating that reflects light of a predefined wavelength differently than the fastener. As such, the light that illuminates the fastener and the structure surrounding the fastener has a wavelength within the predefined range. The light reflected from the fastener and the portion of the structure surrounding the fastener is then detected and analyzed to determine an interface between exposed surfaces of the fastener and the coating. Based upon the detected interface, at least one inspection criteria may then be defined.

Abstract: The apparatus, method and system for inspecting a fastener installed in a structure includes the illumination of a fastener and a portion of the structure surrounding the fastener, the detection of the light reflected from the fastener and the portion of the structure surrounding the fastener, the analysis of the reflected light, and the definition of at least one inspection criteria. The structure has a coating that reflects light of a predefined wavelength differently than the fastener. As such, the light that illuminates the fastener and the structure surrounding the fastener has a wavelength within the predefined range. The light reflected from the fastener and the portion of the structure surrounding the fastener is then detected and analyzed to determine an interface between exposed surfaces of the fastener and the coating. Based upon the detected interface, at least one inspection criteria may then be defined.

Abstract: A damage detection device is used to detect damage in bonded and laminated composite structures. A tap hammer or tap coin containing an acceleration sensor is connected to a circuit that can measure the width of an impact signal and then display the result. The result correlates to local stiffness of a structure. A method of determining the desired signal width and the method of using the damage detection device, includes tapping a known good region and then tapping a suspect region. Readings from the two areas are used to determine whether the suspect region is within an acceptable range. The circuit determines the desired signal width by measuring from the time the impact signal exceeds a threshold to the time it falls below the threshold.

Abstract: A system for producing high accuracy surface scans of large and/or complex parts using a host machine such a machine for milling the part, a digitizing head attached to the host machine, and a remote laser tracking system for tracking the position of a retroreflector cube attached to the digitizing head.