Abstract: A magnetic structure, such as a pole tip, and method for forming the same includes forming a pole tip layer of magnetic material. A layer of polyimide precursor material is added above the pole tip layer and cured. A silicon-containing resist layer is added above the layer of polyimide precursor material and patterned. The resist layer is exposed to oxygen plasma for converting the resist into a glass-like material. Exposed portions of the cured polyimide precursor material are removed for exposing portions of the pole tip layer. The exposed portions of the pole tip layer are removed for forming a pole tip. Chemical mechanical polishing (CMP) can then be performed to remove any unwanted material remaining above the pole tip.

Abstract: A a method for fabricating a structure, such as a magnetic head, having two coplanar metallic features of different compositions, both deposited on their own seed layers. The features may be made tall relative to their widths (ie. have a high aspect ratio), and are also very closely spaced. Only a single high-definition, critically aligned photolithographic procedure is used to create the critical structures, avoiding any problem with aligning features produced by multiple procedures. The method is applied to the production of the write structure of a magnetic read/write head, where a portion of the pole structure and the inductive coils are fabricated in the same plane with a close spacing and both having a vertical aspect ratio of more than about 2:1.

Abstract: A perpendicular magnetic head including a media heating element that is fabricated within the magnetic head structure. The heating element is preferably fabricated above the first magnetic pole layer close to the ABS surface of the head. In one embodiment, following the fabrication of the heating element, a second magnetic pole probe layer that includes the second magnetic pole tip is fabricated. In an alternative head embodiment, a second magnetic pole shaping layer is fabricated upon the heating element, followed by the fabrication of the probe layer that includes the second magnetic pole tip. The heating element is an electrically resistive heating element that is preferably comprised of NiCr or NiFe.

Abstract: A magnetic head including first and a second magnetic poles with a write gap layer disposed therebetween. In a first embodiment the write gap layer includes a non-magnetic, non-conductive first sublayer which is preferably comprised of Ta or Ti which is deposited upon the first magnetic pole to act as an adhesion layer. The write gap layer then includes a second sublayer which is formed of a non-magnetic, electrically conductive material which is preferably comprised of Rh or Ru. A P2 pole tip is electroplated upon the second sublayer, where the electrically conductive second sublayer is utilized to conduct electroplating current. In an alternative embodiment the write gap layer includes a third sublayer that is etchable in a reactive ion etch (RIE) process, and formed between the first and second sublayers. The third sublayer is preferably comprised of Ta or Ti.

Abstract: A heating device for a magnetic recording head includes first and second separating layers, the first separating layer having preferably a higher or equal thermal resistance than the first separating layer, and a heater formed between the first and second separating layers. A magnetic recording head for recording on magnetic medium includes a heating device which generates a heat spot on the magnetic medium which is larger than a magnetic track width, and/or heats a portion of the magnetic recording head which is on a leading edge side of a write gap in the magnetic recording head.

Abstract: In one illustrative example, a three terminal magnetic sensor (TTM) suitable for use in a magnetic head has a base region, a collector region, and an emitter region. A first barrier layer is located between the emitter region and the base region, and a second barrier layer is located between the collector region and the base region. A sensing plane is defined along sides of the base region, the collector region, and the emitter region. The base region has a free layer structure, a pinned layer structure adjacent the first barrier layer, and a non-magnetic spacer layer located between the free layer structure and the pinned layer structure. The collector region comprises an in-stack longitudinal biasing layer (LBL) structure which magnetically biases the free layer structure, where the second barrier layer serves as a non-magnetic spacer layer for the in-stacking biasing layer structure. In one variation, the layers are inverted such that the emitter region has the in-stack LBL structure.

Abstract: A magnetic structure, such as a pole tip, and method for forming the same includes forming a pole tip layer of magnetic material. A layer of polyimide precursor material is added above the pole tip layer and cured. A silicon-containing resist layer is added above the layer of polyimide precursor material and patterned. The resist layer is exposed to oxygen plasma for converting the resist into a glass-like material. Exposed portions of the cured polyimide precursor material are removed for exposing portions of the pole tip layer. The exposed portions of the pole tip layer are removed for forming a pole tip. Chemical mechanical polishing (CMP) can then be performed to remove any unwanted material remaining above the pole tip.

Abstract: A method for manufacturing a pole tip structure for a magnetic head is provided. An etch stop layer is initially deposited after which a transfer layer is deposited. Further deposited is at least one masking layer. Reactive ion etching is then performed to define a trench in at least the transfer layer. A pole tip layer is then deposited in the trench to define a pole tip structure flanked at least in part by the transfer layer. A surface of the transfer layer or etch stop layer then remains in co-planar relationship with a surface of the pole tip structure.

Abstract: A magnetic head including a media heating device that is preferably fabricated within the magnetic head structure. The heating device preferably includes an electrical heating element and electrical leads, where an insulation layer disposed above the heating element is 2 to 4 times thicker than the heating element. The electrical leads preferably overlay the heating element in an overlay area of at least 1 ?m2. The heating device may be fabricated upon the surface of the magnetic head substrate prior to the fabrication of magnetic head components. The media heating device is fabricated with diffusion barrier layers and/or adhesion layers beneath the heating device layers, between heating device layers and/or above the heating device layers.

Abstract: A semiconductor slider including an integral spin valve transistor (SVT) having a read width of 250 nm or less disposed on a monolithic semiconductor. substrate, useful in magnetic data storage applications. The monolithic slider may also include other magnetic and semiconductor transistor structures and is fabricated in a single process using standard thin-film processing steps. The SVT includes a sensor stack having a top surface and including a first ferromagnetic (FM) layer in contact with and forming a Schottky barrier at the monolithic semiconductor substrate, a FM shield layer disposed over the sensor stack and in electrical contact with the top surface thereof, a SVT emitter terminal coupled to the FM shield, a SVT collector terminal coupled to the substrate and a SVT base terminal coupled to the first FM layer. The sensor stack may include a spin valve (SV) stack or a tunnel valve (TV) stack, for example.

Abstract: A system and method for controlling the position of a digital data storage device slider through the use of an electro-thermal micromechanical actuator is disclosed. A movable member is etched into a face of a slider opposite the air-bearing surface of the slider. The movable member is substantially freestanding in relation to the slider, having only a single end connected to the slider. An electrically actuated heater element with two parallel current paths is disposed on the movable member. One of the current paths is substantially narrower than the other current path. When a current is passed through the heater element, the narrower current path heats up more quickly than the wider current path. By varying the current passed through the heater element in a selected manner, a distortion of the movable member is harnessed and used to create a relative motion in the slider body, allowing the slider to be quickly and exactly located over the centerline of a track of a storage device.

Abstract: Embodiments include a slider having a silicon body and at least one carbide pad structure embedded therein. At least one head structure for reading and/or writing data is located on the silicon body. The silicon body includes an air bearing surface on which the head is located. The air bearing surface also includes at least a portion of the carbide pad structure thereon. In one aspect, the metal carbide structure may be made from a material such as titanium carbide, zirconium carbide, vanadium carbide, tungsten carbide, or molybdenum carbide. In another aspect, the head may be located on the air bearing surface between carbide pad structures.

Abstract: A head structure having a write head portion for writing data to magnetic media. The write head portion includes a first pole piece with a first pole tip, a probe pole piece having a probe pole tip for emitting magnetic flux from an ABS end thereof, an insulation stack positioned between the pole pieces, at least one write coil embedded in the insulation stack, a shaping layer positioned between the probe pole piece and the insulation stack for focusing flux to the probe pole tip, a trailing shield spaced apart from the pole, the trailing shield causing the magnetic flux to enter the media at an angle from a plane perpendicular to a surface of the media facing the pole, and a return pole piece.

Abstract: A magnetic head having a heat sink structure that is disposed proximate the induction coil to draw heat away from sensitive components of the head. The heat sink is fabricated above the second magnetic pole, and is therefore fabricated subsequent to the fabrication of the more delicate components of the magnetic head. In a preferred embodiment, the heat sink is fabricated photolithographically in the same process steps in which the electrical lead to the center tap of the induction coil is fabricated. The only difference in the magnetic head fabrication process is the modification of the photolithographic mask that is used to create the electroplating trench in which the electrical lead is electroplated, and the change to the mask involves the creation of a second opening within the mask for the creation of an electroplating trench at the location of the heat sink.

Abstract: A magnetic head including a media heating device that is fabricated within the magnetic head structure. The media heating device includes an electrically resistive element that is fabricated above the first magnetic pole layer close to the ABS surface of the head. A P1 pole pedestal is fabricated above the heating element. Electrical insulation layers are fabricated beneath and above the heating element to prevent electrical shorting to the P1 pole layer and the P1 pole pedestal that are disposed beneath and above the heating element, respectively.

Abstract: Embodiments include a method for forming a head suspension assembly. A spacer layer is formed in or on a silicon wafer. A transfer film including an opening defining the shape of a slider support membrane is provided, and the opening is filled with a resin material. The transfer film with the resin material therein is positioned over the silicon wafer so that at least a portion of the resin material is positioned adjacent to the spacer layer. The resin material is baked to form a glassy carbon material. The spacer layer is etched to form a trench in the silicon wafer adjacent to the glassy carbon material, and a slider is positioned on the glassy carbon material over the trench.

Abstract: A method for forming a magnetic structure, such as a pole tip, includes forming a pole tip layer of magnetic material. A layer of polyimide precursor material is added above the pole tip layer and cured. A silicon-containing resist layer is added above the layer of polyimide precursor material and patterned. The resist layer is exposed to oxygen plasma for converting the resist into a glass-like material. Exposed portions of the cured polyimide precursor material are removed for exposing portions of the pole tip layer. The exposed portions of the pole tip layer are removed for forming a pole tip. Chemical mechanical polishing (CMP) can then be performed to remove any unwanted material remaining above the pole tip.

Abstract: A magnetic head having a magnetic pole that includes a pole tip and a yoke. The pole tip includes an elongated neck, having an anchor piece on one end and a yoke interconnection piece on the other end. The air bearing surface of the head is located approximately at the midpoint of the elongated neck, and shadowing effects of the end pieces during the ion milling notching process do not create significant variations in the width of the neck at locations near the midpoint of the neck. As a result, variations of the pole tip width at the ABS of fabricated magnetic heads is significantly reduced, and processing yield is therefore increased. The yoke is engaged to the pole tip at a location along the neck that is close to the air bearing surface. In a preferred embodiment, the yoke interconnect piece is encapsulated within the yoke.

Abstract: A magnetic head of the present invention includes a first magnetic pole that is exposed at the air bearing surface of the magnetic head and a second magnetic pole shaping layer that is not exposed at the air bearing surface. A layer of non-magnetic material is fabricated between the air bearing surface and the shaping layer, where the non-magnetic material is also electrically conductive. The pole tip of the magnetic head is electroplated on top of the non-magnetic electrically conductive material subsequent to the fabrication of the shaping layer, and in magnetic flux communication with the shaping layer.

Abstract: A method and apparatus using a pre-patterned seed layer for providing an aligned coil for an inductive head structure. The method uses an aligned process where the base plate imprint is fabricated on an electrically insulating layer and the reversed image is fabricated and etched into the coil insulation material, e.g., hard bake photoresist to alleviate the problems associated with complete ion removal of the seed layer between high aspect ratio coils. The method would also not be prone to plating non-uniformities (voids), and would not be subject to seed layer undercutting in a wet etch step process.