Patents by Inventor Ji-Cheng Zhao

Ji-Cheng Zhao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6964791
    Abstract: A coated article, a coating for protecting an article, and a method for protecting an article are provided. The article comprises a metallic substrate and a substantially single-phase coating disposed on the substrate, wherein the coating comprises nickel (Ni) and at least about 30 atomic percent aluminum (Al); the coating further comprises a gradient in Al composition, the gradient extending from a first Al concentration level at an outer surface of the coating to a second Al concentration level at an interface between the substantially single-phase coating and the substrate, wherein the first Al concentration level is greater than the second Al concentration level and the second concentration level is at least about 30 atomic percent Al.
    Type: Grant
    Filed: December 31, 2003
    Date of Patent: November 15, 2005
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Don Mark Lipkin
  • Patent number: 6921586
    Abstract: A coating system for an article comprising a substrate formed of a metal alloy that is prone to the formation of a deleterious secondary reaction zone (SRZ) as a result of containing more than three weight percent rhenium and at least one additional refractory metal. The coating system comprises an aluminum-containing overlay coating and a diffusion barrier coating between the overlay coating and the substrate. The diffusion barrier coating consists of, in atomic percent, about 20% to about 90% ruthenium, about 2% to about 60% chromium, optionally up to about 50% aluminum, optionally up to about 20% of a platinum-group metal, and the balance at least one of nickel, cobalt, and iron and incidental impurities. The diffusion barrier coating sufficiently inhibits diffusion of aluminum from the overlay coating into the substrate, such that the substrate remains essentially free of SRZ.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: July 26, 2005
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Jeffrey Allan Pfaendtner, Christine Govern, Melvin Robert Jackson
  • Patent number: 6913655
    Abstract: A niobium-silicide refractory metal intermetallic composite adapted for use in a turbine component. The niobium-silicide refractory metal intermetallic composite comprises: between about 19 atomic percent and about 24 atomic percent titanium; between about 1 atomic percent and about 5 atomic percent hafnium; between about 16 atomic percent and about 22 atomic percent silicon; between about 7 atomic percent and about 14 atomic percent chromium; from about 1.5 atomic percent to about 3 atomic percent tin; and a balance of niobium. The niobium silicide refractory intermetallic composite contains a tetragonal phase, which comprises a volume fraction from 0.35 to 0.5 of the niobium silicide refractory intermetallic composite, and a hexagonal M3Si5 silicide phase (wherein M is at least one of Nb and Hf) which comprises a volume fraction comprises less than 0.25 of the niobium silicide refractory intermetallic composite.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: July 5, 2005
    Assignee: General Electric Company
    Inventors: Melvin Robert Jackson, Bernard Patrick Bewlay, Ji-Cheng Zhao
  • Publication number: 20050133122
    Abstract: An alloy, an article comprising the alloy, and methods for manufacturing and repairing an article that employ the alloy are presented. The alloy comprises, in atom percent, at least about 50% rhodium, up to about 49% of a first material, from about 1% to about 15% of a second material, and up to about 10% of a third material. The first material comprises at least one of palladium, platinum, iridium, and combinations thereof. The second material comprises at least one of tungsten, rhenium, and combinations thereof. The third material comprises at least one of ruthenium, chromium, and combinations thereof. The alloy comprises an A1-structured phase at temperatures greater than about 1000° C., in an amount of at least about 90% by volume.
    Type: Application
    Filed: December 23, 2003
    Publication date: June 23, 2005
    Inventors: Melvin Jackson, Liang Jiang, Ji-Cheng Zhao, Canan Hardwicke
  • Publication number: 20050135962
    Abstract: A measurement device for measuring and displaying a physical quantity such as a heartbeat, an atmospheric pressure or temperature, or the like, includes a clock for counting time, a physical quantity measuring device for measuring the physical quantity to be displayed, a processor for determining a plurality of values based on the measured physical quantity and the counted time, a first display for simultaneously displaying the plurality of values and a second display for magnifying at least one of the values and displaying the magnified value.
    Type: Application
    Filed: December 22, 2003
    Publication date: June 23, 2005
    Inventors: Michael Henry, Melvin Jackson, Ji-Cheng Zhao, Michael Francis Gigliotti
  • Publication number: 20050079377
    Abstract: A turbine component comprises a substrate; and a crystalline coating disposed on a surface of the substrate, wherein the crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating. A method of making a turbine component comprises disposing a coating composition on a substrate, wherein the coating composition comprises tin and yttrium in an amount greater than or equal to about 0.1 atomic percent based upon the total coating composition. A crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating.
    Type: Application
    Filed: May 28, 2004
    Publication date: April 14, 2005
    Inventors: Bernard Bewlay, Melvin Jackson, Ji-Cheng Zhao
  • Publication number: 20050069489
    Abstract: Disclosed herein is a method for making a combinatorial library comprising disposing on a substrate comprising silicon, silicon nitride, silicon carbide or silicon boride at least one reactant, wherein the reactants are lithium, magnesium, sodium, potassium, calcium, aluminum or a combination comprising at least one of the foregoing reactants; heat treating the substrate to create a diffusion multiple having at least two phases; contacting the diffusion multiple with hydrogen; detecting any absorption of hydrogen; and/or detecting any desorption of hydrogen.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: Ji-Cheng Zhao, John Lemmon
  • Publication number: 20050069449
    Abstract: The present invention provides a method for forming a refractory metal-intermetallic composite. The method includes providing a first powder comprising a refractory metal suitable for forming a metal phase; providing a second powder comprising a silicide precursor suitable for forming an intermetallic phase; blending the first powder and the second powder to form a powder blend; consolidating and mechanically deforming the powder blend at a first temperature; and reacting the powder blend at a second temperature to form the metal phase and the intermetallic phase of the refractory metal-intermetallic composite, wherein the second temperature is higher than the first temperature.
    Type: Application
    Filed: September 26, 2003
    Publication date: March 31, 2005
    Inventors: Melvin Jackson, Bernard Bewlay, Judson Marte, Pazhayannur Subramanian, Ji-Cheng Zhao, Ann Ritter
  • Publication number: 20050069487
    Abstract: Disclosed herein is a method for making and screening a combinatorial library comprising disposing in a substrate comprising graphite or boron carbide at least one reactant, wherein the reactants are lithium, magnesium, sodium, potassium, calcium, aluminum or a combination comprising at least one of the foregoing reactants; heat treating the substrate to create a diffusion multiple; contacting the diffusion multiple with hydrogen having at least two phases; detecting any absorption of hydrogen; and/or detecting any desorption of hydrogen.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: Ji-Cheng Zhao, John Lemmon
  • Publication number: 20050069490
    Abstract: Disclosed herein is a method for making and screening a combinatorial library, comprising disposing on a substrate comprising aluminum at least one reactant comprising lithium, germanium, magnesium, or a combination comprising at least one of the foregoing; heat treating the substrate to create a diffusion multiple having at least one phase; contacting the diffusion multiple with hydrogen; detecting any absorption of hydrogen; and/or detecting any desorption of hydrogen.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: Ji-Cheng Zhao, John Lemmon
  • Publication number: 20050069450
    Abstract: Disclosed herein too is a method for manufacturing an article comprising casting an alloy comprising about 1.5 to about 4.5 weight percent aluminum; about 1.5 to about 4.5 weight percent titanium; up to about 3 weight percent niobium; about 14 to about 28 weight percent chromium; about 10 to 23 weight percent cobalt; about 1 to about 3 weight percent of tungsten, rhenium, ruthenium, molybdenum, or a combination thereof; about 0.02 to about 0.15 weight percent of carbon; about 0.001 to about 0.025 weight percent of boron; up to 0.2 weight percent of zirconium, hafnium, or a combination thereof; into a mold.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: Liang Jiang, Ji-Cheng Zhao, Ganjiang Feng
  • Publication number: 20050069488
    Abstract: Disclosed herein is a method for making and screening a combinatorial library comprising disposing in a substrate comprising boron, boron nitride, or boron carbide at least one reactant, wherein the reactants are lithium, magnesium, sodium, potassium, calcium, aluminum or a combination comprising at least one of the foregoing reactants; heat treating the substrate to create a diffusion multiple having at least two phases; contacting the diffusion multiple with hydrogen; detecting any absorption of hydrogen; and/or detecting any desorption of hydrogen.
    Type: Application
    Filed: September 30, 2003
    Publication date: March 31, 2005
    Inventors: Ji-Cheng Zhao, John Lemmon
  • Publication number: 20050064228
    Abstract: A turbine engine component comprising a substrate made of a nickel-base or cobalt-base superalloy and a protective coating overlying the substrate, the coating formed by electroplating at least two platinum group metals selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium. The protective coating is typically heat treated to increase homogeneity of the coating and adherence with the substrate. The component typically further comprises a ceramic thermal barrier coating overlying the protective coating. Also disclosed are methods for forming the protective coating on the turbine engine component by electroplating the platinum group metals.
    Type: Application
    Filed: September 22, 2003
    Publication date: March 24, 2005
    Inventors: Ramgopal Darolia, Mark Gorman, Melvin Jackson, Ji-Cheng Zhao
  • Patent number: 6861157
    Abstract: Articles for use in a high-temperature, oxidative environment, methods for manufacturing such articles, and a material system for protecting articles in such an environment are provided where, for example, one article comprises a substrate and a protective layer disposed over the substrate, the protective layer comprising at least about 60 atomic percent of a metal selected from the group consisting of platinum (Pt), palladium (Pd), rhodium (Rh), osmium (Os), iridium (Ir), and mixtures thereof.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: March 1, 2005
    Assignee: General Electric Company
    Inventors: Ji-Cheng Zhao, Melvin Robert Jackson
  • Publication number: 20050031482
    Abstract: An alloy for use in high temperature applications is presented. The alloy comprises, in atom percent, at least about 50% rhodium (Rh); at least about 5% of a metal selected from the group consisting of platinum (Pt), palladium (Pd), and combinations thereof; from about 5% to about 24% ruthenium (Ru); and from about 1% to about 40% chromium (Cr); wherein the alloy comprises less than about 50% by volume of an A3-structured phase, and wherein the quantity defined by the expression ([Cr]+2[Ru]) is in the range from about 25% to about 50%, where [Ru] and [Cr] are the atom percentages of ruthenium and chromium in the alloy, respectively. Articles comprising the alloy and methods employing the alloy for repairing articles are also presented.
    Type: Application
    Filed: August 7, 2003
    Publication date: February 10, 2005
    Inventors: Ji-Cheng Zhao, Liang Jiang, Melvin Jackson
  • Publication number: 20040206803
    Abstract: A combinatorial process for production of material libraries from a single sample, comprising forming a diffusion multiple in the single sample, wherein the diffusion multiple comprises a plurality of interdiffusion regions at interfacial locations of dissimilar metals, metal oxides, or alloys, and wherein the diffusion multiple comprises at least three layers of the metals, non-metals, metal oxides, or alloys; and evaluating properties of the diffusion multiple as a function of composition at about the interdiffusion regions.
    Type: Application
    Filed: April 17, 2003
    Publication date: October 21, 2004
    Inventors: Ji-Cheng Zhao, Melvin Robert Jackson
  • Publication number: 20040185182
    Abstract: A method for protecting an article from a high temperature, oxidative environment is presented, along with alloy compositions and ion plasma deposition targets suitable for use in the method. The method comprises providing a substrate, providing an ion plasma deposition target, and depositing a protective coating onto the substrate using the target in an ion plasma deposition process. The target comprises from about 2 atom percent to about 25 atom percent chromium, and the balance comprises aluminum.
    Type: Application
    Filed: March 30, 2004
    Publication date: September 23, 2004
    Applicant: General Electric Company
    Inventors: Don Mark Lipkin, Ji-Cheng Zhao
  • Publication number: 20040157081
    Abstract: A coated article, a coating for protecting an article, and a method for protecting an article are provided. The article comprises a metallic substrate and a substantially single-phase coating disposed on the substrate, wherein the coating comprises nickel (Ni) and at least about 30 atomic percent aluminum (Al); the coating further comprises a gradient in Al composition, the gradient extending from a first Al concentration level at an outer surface of the coating to a second Al concentration level at an interface between the substantially single-phase coating and the substrate, wherein the first Al concentration level is greater than the second Al concentration level and the second concentration level is at least about 30 atomic percent Al.
    Type: Application
    Filed: December 31, 2003
    Publication date: August 12, 2004
    Inventors: Ji-Cheng Zhao, Don Mark Lipkin
  • Patent number: 6767653
    Abstract: A turbine component comprises a substrate; and a crystalline coating disposed on a surface of the substrate, wherein the crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating. A method of making a turbine component comprises disposing a coating composition on a substrate, wherein the coating composition comprises tin and yttrium in an amount greater than or equal to about 0.1 atomic percent based upon the total coating composition. A crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: July 27, 2004
    Assignee: General Electric Company
    Inventors: Bernard Bewlay, Melvin Jackson, Ji-Cheng Zhao
  • Publication number: 20040142204
    Abstract: A coating system for an article comprising a substrate formed of a metal alloy that is prone to the formation of a deleterious secondary reaction zone (SRZ) as a result of containing more than three weight percent rhenium and at least one additional refractory metal. The coating system comprises an aluminum-containing overlay coating and a diffusion barrier coating between the overlay coating and the substrate. The diffusion barrier coating consists of, in atomic percent, about 20% to about 90% ruthenium, about 2% to about 60% chromium, optionally up to about 50% aluminum, optionally up to about 20% of a platinum-group metal, and the balance at least one of nickel, cobalt, and iron and incidental impurities. The diffusion barrier coating sufficiently inhibits diffusion of aluminum from the overlay coating into the substrate, such that the substrate remains essentially free of SRZ.
    Type: Application
    Filed: October 31, 2003
    Publication date: July 22, 2004
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ji-Cheng Zhao, Jeffrey Allan Pfaendtner, Christine Govern, Melvin Robert Jackson