Abstract: A cutter system for a polycrystalline diamond compact (PDC) drill bit including a body, a static blade attached to the body, and a rotatable blade attached to the body. The cutter system further includes at least one PDC cutting structure attached to the rotatable blade. The rotatable blade is configured to be rotated and maintained in a rotated position. The body includes a cavity cooperatively positioned angularly away from the static blade. The rotatable blade rotates into the cavity. The rotatable blade has at least one incrementally rotated rest position. The cavity includes a restricting device within said cavity, so that said restricting device engages said rotatable blade member in the incrementally rotated position.

Abstract: A method for refreshing a drill bit. The method includes providing a drill bit with refreshing blades, wherein the refreshing blades are configured to move into a cutting position upon receipt of a signal, performing drilling operations within a well, and obtaining, using a computer processor, drilling data. The method further includes determining, using the computer processor, a relative aggressiveness of the drill bit, comparing, using the computer processor, the relative aggressiveness of the drill bit with a target minimum aggressiveness of the drill bit, and controlling the moving of the refreshing blades into the cutting position in the drill bit in response to a result of the comparing of the relative aggressiveness of the drill bit with the target minimum aggressiveness of the drill bit.

Abstract: A cutter system for a polycrystalline diamond compact (PDC) drill bit includes a body; a static blade attached to the body; a translatable blade attached to the body; and at least one PDC cutting structure attached to the translatable blade. The translatable blade is configured to be translated and maintained in a translated position. The body includes a cavity cooperatively positioned angularly away from the static blade. The translatable blade translates into the cavity. The translatable blade has a substantially retracted rest position and a substantially extended rest position. The cavity includes a restricting device within said cavity, so that said restricting device engages said translatable blade member in the substantially retracted position or the substantially extended position.

Abstract: An intelligent drilling system is disclosed. The intelligent drilling system includes an inner drill pipe adapted to rotate around a longitudinal axis in a transversal plane of a wellbore to advance a drill bit during a drilling operation, an external drill string shield surrounding the inner drill pipe and coupled to the inner drill pipe via at least one bearing system, the at least one bearing system adapted to decouple the external drill string shield from a rotational motion of the inner drill pipe in the transversal plane such that the external drill string shield remains substantially stationary during the drilling operation, and an in-situ sensing system disposed on an interior wall of the external drill string shield to measure at least one downhole parameter of the wellbore.

Abstract: A system and a method for forming a composite electrolyte structure are provided. An exemplary composite electrolyte structure includes, at least in part, polymer electrolyte preforms that are bonded into the composite electrolyte structure.

Abstract: Apparatuses, systems, and methods of use are provided for a drilling stabilizer with chemical compartments within the teeth of the drilling stabilizer. The drilling stabilizer features dissolvable windows that allow chemicals to flow from the chemical compartments into the wellbore. The chemicals released can include cross-linkers or activators, which can react with polymers downhole to generate a plug for fluid loss control.

Abstract: A system including one or more hardware processors for automatic evaluation of a cutting element in a wear testing device. The system includes an access module to access cutting element event analysis results from a sensor array. The system further includes a first model trained to classify a cutting element event of the cutting element according to a supervised machine learning algorithm, and output a predicted event type of the cutting element event. The system further includes a second model trained to classify a cutting element event of the cutting element according to an unsupervised machine learning algorithm, and output a predicted behavior of the cutting element event. The system further includes a controller to determine a toughness and a wear resistance of the cutting element. The system also includes an output module to generate and display a work order on a user interface of a client device.

Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.

Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.

Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.

Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.

Abstract: An intelligent drilling system is disclosed. The intelligent drilling system includes an inner drill pipe adapted to rotate around a longitudinal axis in a transversal plane of a wellbore to advance a drill bit during a drilling operation, an external drill string shield surrounding the inner drill pipe and coupled to the inner drill pipe via at least one bearing system, the at least one bearing system adapted to decouple the external drill string shield from a rotational motion of the inner drill pipe in the transversal plane such that the external drill string shield remains substantially stationary during the drilling operation, and an in-situ sensing system disposed on an interior wall of the external drill string shield to measure at least one downhole parameter of the wellbore.

Abstract: A method for operating a circulating sub in a well includes opening a port of the circulating sub, including: dropping a ball into a drill pipe containing a downhole fluid; and seating the ball on an actuator slidably disposed concentrically within the drill pipe, in which seating the ball on the actuator causes motion of the actuator relative to the drill pipe to open a port defined in a wall of the drill pipe. The method includes closing the port of the circulating sub, including: introducing a solvent different from the downhole fluid into the drill pipe, in which a solubility of the ball in the solvent is greater than a solubility of the ball in the downhole fluid; and degrading the ball in the solvent, in which the degrading of the ball causes motion of the actuator relative to the drill pipe to close the port.

Abstract: A method for plugging a lost-circulation zone in a subsurface formation includes introducing a drillstem including a drilling stabilizer into a wellbore during drilling operations, the drilling stabilizer including at least stabilizer blades and a pressure sensor. Each stabilizer blade includes at least an inner chamber, a light source, and a window. The method further includes injecting a lost-circulation fluid, including a plurality of lost-circulation particles, into the wellbore. Each lost-circulation particle includes a lost-circulation additive encapsulated by a photo-sensitive coating. The method further includes measuring a pressure differential with the pressure sensor and providing a pressure signal to the light source of each stabilizer blade, thereby actuating the light source to produce a light beam, which allows the light beam to contact the photo-sensitive coatings of the lost-circulation particles to release the lost-circulation additives.

Abstract: Apparatuses, systems, and methods of use are provided for a drilling stabilizer with chemical compartments within the teeth of the drilling stabilizer. The drilling stabilizer features dissolvable windows that allow chemicals to flow from the chemical compartments into the wellbore. The chemicals released can include cross-linkers or activators, which can react with polymers downhole to generate a plug for fluid loss control.

Abstract: A method includes creating a chamber within an annulus between a wellbore casing and a drillpipe. An upper boundary of the chamber includes a seal and a lower boundary of the chamber includes a liquid surface and determining a volume of the chamber at a first time. The method further includes determining the volume of the chamber includes measuring, using a pressure gauge, a first pressure within the chamber, changing an amount of a gas in the chamber, and measuring, using the pressure gauge, a second pressure within the chamber. The method further includes determining a first volume of gas within the chamber based on the first and second pressure measurements and the change in the amount of gas, and determining a first fluid level based on the first volume of the chamber.

Abstract: A system includes a sliding sleeve, a ball landing seat, a plurality of microchips, a hydraulic piston, and a ball catcher. The sliding sleeve is installed within a tubular body having an exit groove. The ball landing seat is formed by the sliding sleeve. The plurality of microchips are housed in a microchip ring installed within the sliding sleeve. The hydraulic piston is installed within the microchip ring and triggered by reception of a ball in the ball landing seat. The ball reduces a cross sectional area of a flow path while in the ball landing seat. The hydraulic piston releases the plurality of microchips through the exit groove and into the well to gather data. The ball catcher is configured to receive and hold the ball after the plurality of microchips are released into the well. The ball catcher and the ball are made of a dissolvable material.

Abstract: An expansion cone useful for expanding an expandable tubular, the expansion cone includes: a base material selected from a group consisting of alloyed steel, tungsten carbide coated alloyed steel, and cemented tungsten carbide; an intermediate buffering layer; and a coating deposited on an outer surface of the intermediate buffering layer; wherein the intermediate buffering layer is deposited between an outer surface of the steel alloy base material and the coating, wherein the intermediate buffering layer is one or more selected from a group consisting of Silicon (Si), Titanium (Ti), and silicon carbide (SiC), and wherein the coating is a diamond containing coating.

Abstract: A system having an instrumented cutter of a drill bit including an on-cutter sensor for monitoring drilling performance metrics while performing drilling operations based on offset well data and a computing device is disclosed. The computing device executes a model development system configured to use the drilling performance metrics, surface drilling parameters, and characteristics of the instrumented cutter to train a machine learning (ML) model. The trained ML model is used to optimize drilling parameters and predict drill bit performance in a current well.

Abstract: A downhole sub has a body defined by a wall extending in an axial direction from a first end to a second end. An inner surface of the wall defines a flow path through the downhole sub and an outer surface of the wall defines an outer diameter of the downhole sub. A compartment extends from the outer surface into the wall to having a depth less than a thickness of the wall. A housing may be removably fixed in the compartment. One or more mobile devices may be disposed in the housing. Each of the one or more mobile devices includes a sensor encapsulated in a protective material. A control element may block an opening of the housing, the control element is made of a dissolvable material configured to dissolve at a predetermined depth in a wellbore and release the one or more mobile devices into the wellbore.