Patents by Inventor Jin-Chuan Bai

Jin-Chuan Bai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6968613
    Abstract: A fabrication method of a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is respectively applied on terminals of the conductive traces. Then, a non-solderable material is applied over the core layer as to cover the conductive traces except for the insulating material, and the non-solderable material is adapted to be surface-flush with the insulating material, allowing the insulating material to be exposed from the non-solderable material. Finally, the insulating material is removed from the core layer to expose the terminals of the conductive traces, wherein the exposed terminals are used as bond pads or bond fingers where solder balls, solder bumps or bonding wires can be bonded. This circuit board is cost-effectively fabricated by simplified processes, and beneficial in precisely exposing bond pads or bond fingers, thereby significantly improving yield of fabricated circuit boards.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: November 29, 2005
    Assignee: UltraTera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Patent number: 6964888
    Abstract: A semiconductor device is proposed, in which a chip is placed in an opening penetratingly formed in a substrate in a manner as not to come into contact with the substrate, and an encapsulant formed on the substrate fills up the opening for encapsulating the chip. This arrangement of the chip accommodated in the substrate therefore reduces the overall height of the semiconductor device. Moreover, a plurality of conductive elements disposed on the substrate are also encapsulated by the encapsulant in a manner that, bottom sides of the conductive elements are exposed to outside of the encapsulant, and coplanarly positioned with a bottom side of the encapsulant. This therefore provides good planarity for a bottom side of the semiconductor device, allowing the semiconductor device to be well electrically connected to external devices. A method for fabricating the foregoing semiconductor device is also proposed.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: November 15, 2005
    Assignee: Ultratera Corporation
    Inventor: Jin-Chuan Bai
  • Patent number: 6859056
    Abstract: A test fixture for semiconductor packages and a test method of using the test fixture are proposed. The test fixture is composed of a circuit board, an interposer and a covering member. The circuit board is used to accommodate semiconductor packages and electrically connect the semiconductor packages to a test device. The interposer is mounted on the circuit board, and formed with through holes for receiving the semiconductor packages therein. The covering member is attached onto the interposer, and provided with elastic mechanisms for holding the semiconductor packages in position. By using the test fixture, semiconductor packages can be firmly coupled to the test device where functional tests are performed.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: February 22, 2005
    Assignee: UltraTera Corporation
    Inventors: Jin-Chuan Bai, Huan-Ping Su, Soon-Aik Lu
  • Publication number: 20040266067
    Abstract: A semiconductor device is proposed, in which a chip is placed in an opening penetratingly formed in a substrate in a manner as not to come into contact with the substrate, and an encapsulant formed on the substrate fills up the opening for encapsulating the chip. This arrangement of the chip accommodated in the substrate therefore reduces the overall height of the semiconductor device. Moreover, a plurality of conductive elements disposed on the substrate are also encapsulated by the encapsulant in a manner that, bottom sides of the conductive elements are exposed to outside of the encapsulant, and coplanarly positioned with a bottom side of the encapsulant. This therefore provides good planarity for a bottom side of the semiconductor device, allowing the semiconductor device to be well electrically connected to external devices. A method for fabricating the foregoing semiconductor device is also proposed.
    Type: Application
    Filed: July 28, 2004
    Publication date: December 30, 2004
    Applicant: United Test Center, Inc.
    Inventor: Jin-Chuan Bai
  • Patent number: 6822337
    Abstract: A window-type ball grid array (WBGA) semiconductor package is proposed. A substrate is formed with an opening and a tape attach area around the opening. A polyimide tape having an aperture is applied over the tape attach area, allowing the aperture to be aligned with the opening of the substrate. A chip is mounted over the polyimide tape and electrically connected to the substrate via the opening by bonding wires, wherein the polyimide tape is interposed between the chip and the substrate so as not to leave any gaps between the chip and the substrate. A first encapsulant is formed to fill the opening and encapsulate the bonding wires. A second encapsulant is fabricated to encapsulate the chip. With no gaps between the chip and the substrate, the chip is firmly supported on the substrate during a molding process for fabricating the second encapsulant, thereby preventing chip cracks from occurrence.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: November 23, 2004
    Assignee: UltraTera Corporation
    Inventor: Jin-Chuan Bai
  • Patent number: 6790712
    Abstract: A semiconductor device is proposed, in which a chip is placed in an opening penetratingly formed in a substrate in a manner as not to come into contact with the substrate, and an encapsulant formed on the substrate fills up the opening for encapsulating the chip. This arrangement of the chip accommodated in the substrate therefore reduces the overall height of the semiconductor device. Moreover, a plurality of conductive elements disposed on the substrate are also encapsulated by the encapsulant in a manner that, bottom sides of the conductive elements are exposed to outside of the encapsulant, and coplanarly positioned with a bottom side of the encapsulant. This therefore provides good planarity for a bottom side of the semiconductor device, allowing the semiconductor device to be well electrically connected to external devices. A method for fabricating the foregoing semiconductor device is also proposed.
    Type: Grant
    Filed: August 9, 2002
    Date of Patent: September 14, 2004
    Assignee: United Test Center, Inc.
    Inventor: Jin-Chuan Bai
  • Patent number: 6740540
    Abstract: A fabrication method for a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is applied on terminals of the conductive traces. A non-solderable material is peelably applied over a support member, and attached to the core layer to cover the conductive traces, wherein adhesion between the support member and the non-solderable material is smaller than adhesion between the non-solderable material and the core layer. Then, the support member is peeled to expose the non-solderable material; further, the non-solderable material is partly removed to expose the photo resist. Finally, the photo resist is etched away to expose the terminals of the conductive traces. The exposed terminals serve as bond pads or fingers where solder balls, bumps or wires are bonded for electrical connection purpose.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: May 25, 2004
    Assignee: Ultra Tera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Publication number: 20040061239
    Abstract: A window-type ball grid array (WBGA) semiconductor package is proposed. A substrate is formed with an opening and a tape attach area around the opening. A polyimide tape having an aperture is applied over the tape attach area, allowing the aperture to be aligned with the opening of the substrate. A chip is mounted over the polyimide tape and electrically connected to the substrate via the opening by bonding wires, wherein the polyimide tape is interposed between the chip and the substrate so as not to leave any gaps between the chip and the substrate. A first encapsulant is formed to fill the opening and encapsulate the bonding wires. A second encapsulant is fabricated to encapsulate the chip. With no gaps between the chip and the substrate, the chip is firmly supported on the substrate during a molding process for fabricating the second encapsulant, thereby preventing chip cracks from occurrence.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventor: Jin-Chuan Bai
  • Publication number: 20040061222
    Abstract: A window-type ball grid array (WBGA) semiconductor package is proposed, wherein a chip is mounted over an opening formed through a substrate via an adhesive in a manner as to leave regions adjacent to the opening on the substrate uncovered by the adhesive. A first encapsulant is formed to fill the opening and encapsulate bonding wires formed through the opening for electrically connecting the chip to the substrate. A second encapsulant is fabricated to encapsulate the chip. A non-conductive material is applied by a dispensing process to seal gaps formed between the chip and the regions on the substrate, so as to allow the chip to be firmly supported on the substrate during a molding process for fabricating the second encapsulant, and thus to prevent chip cracks from occurrence.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventor: Jin-Chuan Bai
  • Publication number: 20040061243
    Abstract: A window-type semiconductor package and a fabrication method thereof are provided. A substrate having an opening is mounted with at least a chip in a manner that, a conductive area of an active surface of the chip is exposed to the opening, and electrically connected to the substrate by bonding wires formed through the opening. A non-conductive material is applied over the conductive area of the chip. An upper encapsulant is formed to encapsulate the chip, and a lower encapsulant is formed to encapsulate the bonding wires and the non-conductive material. The non-conductive material interposed between the chip and the lower encapsulant helps prevent the chip from cracking at end portions thereof due to shrinkage of the lower encapsulant, and also helps secure the bonding wires in position within the opening of the substrate without causing wire-sweeping, such that reliability and yield of the semiconductor package can be assured.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventor: Jin-Chuan Bai
  • Patent number: 6710434
    Abstract: A window-type semiconductor package and a fabrication method thereof are provided. A substrate having an opening is mounted with at least a chip in a manner that, a conductive area of an active surface of the chip is exposed to the opening, and electrically connected to the substrate by bonding wires formed through the opening. A non-conductive material is applied over the conductive area of the chip. An upper encapsulant is formed to encapsulate the chip, and a lower encapsulant is formed to encapsulate the bonding wires and the non-conductive material. The non-conductive material interposed between the chip and the lower encapsulant helps prevent the chip from cracking at end portions thereof due to shrinkage of the lower encapsulant, and also helps secure the bonding wires in position within the opening of the substrate without causing wire-sweeping, such that reliability and yield of the semiconductor package can be assured.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: March 23, 2004
    Assignee: Ultratera Corporation
    Inventor: Jin-Chuan Bai
  • Publication number: 20040004281
    Abstract: A semiconductor package with a heat sink is provided, wherein a substrate is formed with a metal core layer and at least an opening that penetrates through the substrate. At least a semiconductor chip is mounted on the substrate, with bond pads formed on the semiconductor chip being exposed to the opening, so as to allow the semiconductor chip to be electrically connected to the substrate by a plurality of gold wires that are bonded to the bond pads and formed through the opening. The metal core layer of the substrate provides a grounding plane to improve electrical quality of the semiconductor package, and acts as a heat sink to enhance heat-dissipating efficiency of the semiconductor package. Moreover, an encapsulant for encapsulating the semiconductor chip contains a plurality of thermally conductive metal particles to further facilitate dissipation of heat produced from the semiconductor chip.
    Type: Application
    Filed: October 4, 2002
    Publication date: January 8, 2004
    Inventors: Jin-Chuan Bai, Cheng-Hui Lee
  • Publication number: 20040003940
    Abstract: A circuit board for a flip-chip semiconductor package and a fabrication method of the circuit board are provided. A core layer is coated with a resin material on a surface thereof where a plurality of bond pads are formed. Laser-etching technology is adopted to form a plurality of openings through the resin material corresponding in position to the bond pads, whereby the bond pads are exposed via the openings to be bonded with solder balls or bumps, so as to allow the circuit board to be electrically connected to an external device or a chip via the solder balls or bumps. This circuit board is beneficial to allow precise exposure of the bond pads in position, which can improve quality and yield of the circuit board and make the circuit board suitably applied to high-level products with fine-pitch arrangement of conductive elements for electrical connection purposes.
    Type: Application
    Filed: December 5, 2002
    Publication date: January 8, 2004
    Inventors: Jin-Chuan Bai, Chung-Che Tsai
  • Publication number: 20040004277
    Abstract: A semiconductor package with a reinforced substrate and a fabrication method of the substrate are provided. The substrate is formed of a metal core layer with relatively high rigidity, and an insulating layer is coated on at least a surface of the core layer. At least a ground via is formed through the insulating layer, allowing a chip mounted on the substrate to be electrically connected and grounded to the substrate by the ground via. The reinforced substrate provides the semiconductor package with sufficient mechanical strength, and can be reduced in thickness in favor of package profile miniaturization. Moreover, the substrate made of the metal core layer and insulating layer has a relatively small dielectric constant to facilitate electron transmission velocity, thereby improving electrical quality of the semiconductor package. Furthermore, the metal core layer is made of a thermally-conductive metallic material, and enhances heat dissipating efficiency of the semiconductor package.
    Type: Application
    Filed: December 5, 2002
    Publication date: January 8, 2004
    Inventors: Chung-Che Tsai, Jin-Chuan Bai, Huan-Ping Su
  • Publication number: 20030184979
    Abstract: A circuit board free of photo-sensitive material and a fabrication method thereof are proposed, in which at least a surface of a core layer is formed with conductive traces thereon, and a photo-insensitive material is applied over the surface of the core layer in a manner as to hermetically encapsulate the conductive traces, with terminals of the conductive traces being exposed to outside of the photo-insensitive material, whereby solder balls, solder bumps or bonding wires can be bonded to the exposed terminals of the conductive traces, allowing the circuit board to be electrically connected to an external device or a chip by the solder balls, solder bumps or bonding wires. As the photo-insensitive material, instead of solder mask, is applied over the core layer, drawbacks of using conventional solder mask in prior art can be effectively eliminated for the above-fabricated circuit board.
    Type: Application
    Filed: June 20, 2002
    Publication date: October 2, 2003
    Applicant: UltraTera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Publication number: 20030182797
    Abstract: A fabrication method of a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is respectively applied on terminals of the conductive traces. Then, a non-solderable material is applied over the core layer as to cover the conductive traces except for the insulating material, and the non-solderable material is adapted to be surface-flush with the insulating material, allowing the insulating material to be exposed to outside of the non-solderable material. Finally, the insulating material is removed from the core layer to expose the terminals of the conductive traces, wherein the exposed terminals are used as bond pads or bond fingers where solder balls, solder bumps or bonding wires can be bonded. This circuit board is cost-effectively fabricated by simplified processes, and beneficial in precisely exposing bond pads or bond fingers, thereby significantly improving yield of fabricated circuit boards.
    Type: Application
    Filed: June 20, 2002
    Publication date: October 2, 2003
    Applicant: UltraTera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Publication number: 20030173331
    Abstract: A fabrication method for a circuit board is proposed, wherein a core layer is formed with a plurality of conductive traces, and photo resist is applied on terminals of the conductive traces. A non-solderable material is peelably applied over a support member, and attached to the core layer to cover the conductive traces, wherein adhesion between the support member and the non-solderable material is smaller than adhesion between the non-solderable material and the core layer. Then, the support member is peeled to expose the non-solderable material; further, the non-solderable material is partly removed to expose the photo resist. Finally, the photo resist is etched away to expose the terminals of the conductive traces. The exposed terminals serve as bond pads or fingers where solder balls, bumps or wires are bonded for electrical connection purpose.
    Type: Application
    Filed: June 12, 2002
    Publication date: September 18, 2003
    Applicant: UltraTera Corporation
    Inventors: Chung-Che Tsai, Jin-Chuan Bai
  • Publication number: 20030151420
    Abstract: A test fixture for semiconductor packages and a test method of using the test fixture are proposed. The test fixture is composed of a circuit board, an interposer and a covering member. The circuit board is used to accommodate semiconductor packages and electrically connect the semiconductor packages to a test device. The interposer is mounted on the circuit board, and formed with through holes for receiving the semiconductor packages therein. The covering member is attached onto the interposer, and provided with elastic mechanisms for holding the semiconductor packages in position. By using the test fixture, semiconductor packages can be firmly coupled to the test device where functional tests are performed.
    Type: Application
    Filed: June 20, 2002
    Publication date: August 14, 2003
    Applicant: UltraTera Corporation
    Inventors: Jin-Chuan Bai, Huan-Ping Su, Soon-Aik Lu
  • Patent number: 6531333
    Abstract: A chip photoelectric sensor assembly includes a substrate with a printed circuit board mounted thereon. A photoelectric sensor chip is provided with a plurality of photoelectric sensors and is mounted on the substrate such that the photoelectric sensor chip is electrically connected with the substrate. The photoelectric sensors of the photoelectric sensor chip are masked by a photosensitive protective layer made of a photosensitive hard coating material. The photosensitive protective layer has a thickness ranging between 1 and 10 microns. The very thin photosensitive protective layer is thus capable of minimizing the light refraction distortion.
    Type: Grant
    Filed: June 18, 2001
    Date of Patent: March 11, 2003
    Inventors: Hong-Ming Lin, Jin-Chuan Bai
  • Publication number: 20030020183
    Abstract: A semiconductor device without used of a chip carrier and method for making the same are proposed, in which a semiconductor chip has an active surface for disposing a plurality of conductive elements and forming a first encapsulant thereon, and a non-active surface for forming a second encapsulant thereon. The conductive elements are used to electrically connect the semiconductor chip to external devices. The first encapsulant is used to prevent the active surface from exposure to the atmosphere and encapsulate the conductive elements, for allowing one end of each of the conductive elements to be exposed to outside of the first encapsulant and coplanarly positioned with an outer surface of the first encapsulant. The second encapsulant together with the first encapsulant are able to provide sufficient structural strength for the semiconductor chip.
    Type: Application
    Filed: September 24, 2002
    Publication date: January 30, 2003
    Inventor: Jin Chuan Bai