Patents by Inventor Jin Oda
Jin Oda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11799366Abstract: A manufacturing method of a laminated iron core includes: laminating a plurality of punched members to form a temporary laminate; pressing the temporary laminate with a first load to obtain a laminate; and processing the laminate while pressing the laminate with a second load that is equal to or less than the first load. The manufacturing method of the laminated iron core according to the present disclosure provides a manufacturing method in which subsequent processing can be favorably performed after the laminate is obtained.Type: GrantFiled: March 5, 2019Date of Patent: October 24, 2023Assignees: MITSUI HIGH-TEC, INC., MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Patent number: 11770056Abstract: A manufacturing method of a laminated iron core by laminating a plurality of blanked members to form a laminate, the laminate including a pair of first and second end surfaces and the plurality of blanked members being interlocked by a caulk in a lamination direction of the laminate, includes: forming the laminate such that a protrusion of the caulk protrudes downward from the first end surface being in a downward state; placing the laminate on support such that the protrusion is not in contact with a support surface of the support; and processing the laminate in a state where the laminate is placed on the support.Type: GrantFiled: March 5, 2019Date of Patent: September 26, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Patent number: 11451122Abstract: A method for manufacturing a laminated iron core product includes laminating a plurality of iron core members which are punched from a first metal plate to form a laminate, removing oil adhering to the laminate, removing oil adhering to an end surface plate which is punched from a second metal plate, and disposing the end surface plate on an end surface of the laminate and welding the end surface plate and the laminate.Type: GrantFiled: November 5, 2019Date of Patent: September 20, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Jin Oda, Akinori Mizuno, Yuichi Shiraishi
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Publication number: 20220277180Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: ApplicationFiled: May 19, 2022Publication date: September 1, 2022Inventors: Jin ODA, Junya SATAKE, Tomoki HIRAYAMA
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Patent number: 11366994Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: GrantFiled: October 10, 2019Date of Patent: June 21, 2022Inventors: Jin Oda, Junya Satake, Tomoki Hirayama
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Patent number: 11258339Abstract: A manufacturing method of an iron core product includes: heating an iron core body attached to a jig together with the jig; removing the iron core body from the jig when the jig and the iron core body are heated to denote a first temperature; and separately cooling, after removing the iron core body from the jig, the iron core body and the jig such that the iron core body is at a second temperature lower than the first temperature and the jig is at a third temperature lower than the first temperature.Type: GrantFiled: March 5, 2019Date of Patent: February 22, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Publication number: 20210194336Abstract: A method for manufacturing a laminated body includes: laminating an electromagnetic steel plate to form the laminated body; performing an annealing process on the laminated body; acquiring a before-annealing lamination thickness information on a thickness of the laminated body before performing the annealing process on the laminated body; and when the before-annealing lamination thickness information does not satisfy a before-annealing criterion which is predetermined, adjusting a lamination condition of the electromagnetic steel plate such that the before-annealing lamination thickness information satisfies the before-annealing criterion.Type: ApplicationFiled: April 12, 2019Publication date: June 24, 2021Applicant: MITSUI HIGH-TEC, INC.Inventors: Shigeru NAGASUGI, Takashi FUKUMOTO, Jin ODA
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Publication number: 20210143712Abstract: A manufacturing method of a laminated iron core by laminating a plurality of blanked members to form a laminate, the laminate including a pair of first and second end surfaces and the plurality of blanked members being interlocked by a caulk in a lamination direction of the laminate, includes: forming the laminate such that a protrusion of the caulk protrudes downward from the first end surface being in a downward state; placing the laminate on support such that the protrusion is not in contact with a support surface of the support; and processing the laminate in a state where the laminate is placed on the support.Type: ApplicationFiled: March 5, 2019Publication date: May 13, 2021Applicant: MITSUI HIGH-TEC, INC.Inventors: Shigeru NAGASUGI, Takashi FUKUMOTO, Jin ODA
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Publication number: 20210091645Abstract: A manufacturing method of an iron core product includes: heating an iron core body attached to a jig together with the jig; removing the iron core body from the jig when the jig and the iron core body are heated to denote a first temperature; and separately cooling, after removing the iron core body from the jig, the iron core body and the jig such that the iron core body is at a second temperature lower than the first temperature and the jig is at a third temperature lower than the first temperature.Type: ApplicationFiled: March 5, 2019Publication date: March 25, 2021Applicant: MITSUI HIGH-TEC, INC.Inventors: Shigeru NAGASUGI, Takashi FUKUMOTO, Jin ODA
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Publication number: 20210067014Abstract: A manufacturing method of the a laminated iron core includes: laminating a plurality of punched members to form a temporary laminate; pressing the temporary laminate with a first load to obtain a laminate; and processing the laminate while pressing the laminate with a second load that is equal to or less than the first load. The manufacturing method of the laminated iron core according to the present disclosure provides a manufacturing method in which subsequent processing can be favorably performed after the laminate is obtained.Type: ApplicationFiled: March 5, 2019Publication date: March 4, 2021Applicant: MITSUI HIGH-TEC, INC.Inventors: Shigeru NAGASUGI, Takashi FUKUMOTO, Jin ODA
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Patent number: 10726213Abstract: A method of manufacturing a metal product includes forming a first identification code onto a surface of a metal member with a laser beam, the first identification code being readable under a first reading condition, and heating the metal member on which the identification code is formed. The method further includes reading the first identification code with a reading device, and forming a second identification code onto the surface of the metal member subsequent to the heating with a laser beam based on the first identification code which is read with the reading device. The second identification code is readable under a second reading condition different from the first reading condition.Type: GrantFiled: May 18, 2018Date of Patent: July 28, 2020Inventors: Jin Oda, Junya Satake
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Publication number: 20200177064Abstract: A method for manufacturing a laminated iron core product includes laminating a plurality of iron core members which are punched from a first metal plate to form a laminate, removing oil adhering to the laminate, removing oil adhering to an end surface plate which is punched from a second metal plate, and disposing the end surface plate on an end surface of the laminate and welding the end surface plate and the laminate.Type: ApplicationFiled: November 5, 2019Publication date: June 4, 2020Applicant: MITSUI HIGH-TEC, INC.Inventors: Jin ODA, Akinori MIZUNO, Yuichi SHIRAISHI
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Patent number: 10622873Abstract: In the case of a laminated rotor core 10, insertion of permanent magnets 14 and filling of resin 15 into each of magnet insertion holes 13 are performed in order to cancel out a problem of an imbalanced weight estimated from a deviation of lamination thickness in a circumferential direction of a laminated core body 12, and a manufacturing method includes a step of measuring a deviation of lamination thickness in which an imbalanced weight is estimated by measuring the deviation of lamination thickness in the circumferential direction of the laminated core body 12, and a step of balance adjustment in which the insertion of the permanent magnets 14 into each of the magnet insertion holes 13 and the filling of resin 15 into each of the magnet insertion holes 13 are performed in a manner that cancels out a problem of this imbalanced weight.Type: GrantFiled: July 8, 2015Date of Patent: April 14, 2020Assignees: MITSUI HIGH-TEC, INC., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akira Nagai, Kenji Katsuki, Go Kato, Jin Oda, Yuzo Ohta, Masashi Matsumoto, Tatsuhiko Mizutani
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Publication number: 20200042848Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: ApplicationFiled: October 10, 2019Publication date: February 6, 2020Applicant: Mitsui High-tec, Inc.Inventors: Jin ODA, Junya SATAKE, Tomoki HIRAYAMA
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Patent number: 10170947Abstract: A laminated core 10 including a plurality of laminated iron core pieces, each of the iron core pieces being connected in a laminating direction by filling resin in a plurality of resin holes penetrating the laminated core 10 in the laminating direction, and a method for manufacturing the laminated core 10, by making a junction area of an iron core piece (A) 13 and resin larger than a junction area of an iron core piece (U) 14 and resin, the iron core piece (A) 13 being provided on an end in an axial direction, the iron core pieces (U) 14 being arranged at positions other than the end in the axial direction, or by providing locking portions at tip portions of resin, acquired joint strength of the iron core piece (A) 13.Type: GrantFiled: September 29, 2014Date of Patent: January 1, 2019Assignee: MITSUI HIGH-TEC, INC.Inventors: Takashi Fukumoto, Jin Oda, Shogo Tezuka, Mei Ogata
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Publication number: 20180336374Abstract: A method of manufacturing a metal product includes forming a first identification code onto a surface of a metal member with a laser beam, the first identification code being readable under a first reading condition, and heating the metal member on which the identification code is formed. The method further includes reading the first identification code with a reading device, and forming a second identification code onto the surface of the metal member subsequent to the heating with a laser beam based on the first identification code which is read with the reading device. The second identification code is readable under a second reading condition different from the first reading condition.Type: ApplicationFiled: May 18, 2018Publication date: November 22, 2018Applicant: Mitsui High-tec, Inc.Inventors: Jin ODA, Junya SATAKE
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Patent number: 10056810Abstract: There is provided an apparatus for inspecting a laminated iron core in which a plurality of iron core pieces are laminated. The apparatus includes an insertion jig being movable in a lamination direction of the laminated iron core along an inspection side surface of the laminated iron core while having a gap between the insertion jig and the inspection side surface of the laminated iron core, and a detecting sensor provided on the insertion jig and detecting a contact of the moving insertion jig with a projection which occurs on the inspection side surface of the laminated iron core.Type: GrantFiled: June 1, 2016Date of Patent: August 21, 2018Assignee: MITSUI HIGH-TEC, INC.Inventors: Satoshi Matsubayashi, Jin Oda, Masumori Toyonaga
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Patent number: 9564790Abstract: A method for manufacturing a laminated core, in which while a laminated core body 10 formed by caulking and with permanent magnets 20 inserted in a plurality of magnet insertion holes 17, 18 is held between a resin injection die 23 and a receiving die 22 opposed to each other, resin is injected into the magnet insertion holes 17, 18 from resin reservoir portions provided to the resin injection die 23 to fix the permanent magnets 20, the method comprising: at a time of resin injection, pressing a flat press surface 24 of the resin injection die 23 against caulking portions 13 protruding from a surface of the laminated core body 10 to apply pressure thereto, thereby allowing the surface of the laminated core body 10 whereon the caulking portions 13 are formed to be pressed against the flat press surface 24 so as to prevent resin leakage.Type: GrantFiled: November 5, 2013Date of Patent: February 7, 2017Assignee: MITSUI HIGH-TEC, INC.Inventors: Akira Nagai, Jin Oda
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Publication number: 20160356672Abstract: There is provided an apparatus for inspecting a laminated iron core in which a plurality of iron core pieces are laminated. The apparatus includes an insertion jig being movable in a lamination direction of the laminated iron core along an inspection side surface of the laminated iron core while having a gap between the insertion jig and the inspection side surface of the laminated iron core, and a detecting sensor provided on the insertion jig and detecting a contact of the moving insertion jig with a projection which occurs on the inspection side surface of the laminated iron core.Type: ApplicationFiled: June 1, 2016Publication date: December 8, 2016Applicant: MITSUI HIGH-TEC, INC.Inventors: Satoshi MATSUBAYASHI, Jin ODA, Masumori TOYONAGA
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Patent number: 9318923Abstract: A laminated iron core and a method for manufacturing the same are provided to secure the lamination strength of the respective iron core pieces thereof, and to provide good magnetic efficiency and to reduce a loss. In a laminated iron core including a first caulking section formed in an area thereof having larger magnetic flux density than other area and a second caulking section formed in the other area, the engagement area A of the recessed sub-sections and projecting sub-sections of the first caulking sections of divided iron core pieces adjoining each other in the laminating direction is set smaller than the engagement area B of the recessed sub-sections and projecting sub-sections of the second caulking sections adjoining each other in the laminating direction.Type: GrantFiled: January 23, 2012Date of Patent: April 19, 2016Assignee: MITSUI HIGH-TEC, INC.Inventors: Akira Nagai, Jin Oda