Patents by Inventor John Cawse

John Cawse has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10618227
    Abstract: One or more layers of structured thermoplastic polymer are located within the interleaf zones of a preform or prepreg. The structured thermoplastic polymer is a film or membrane formed by: a) dissolving polyethersulfone or polyetherimide in a solvent to form a polymer dope; b) dispersing a curing agent for an epoxy resin in the polymer dope to form a curative-enriched polymer dope; c) casting the curative-enriched polymer dope onto a surface to form a dope layer; and d) removing the solvent from the dope layer to form a layer of structured thermoplastic polymer.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: April 14, 2020
    Assignee: HEXCEL COMPOSITES, LTD.
    Inventors: Stephen Mortimer, John Cawse
  • Publication number: 20180361682
    Abstract: One or more layers of structured thermoplastic polymer are located within the interleaf zones of a preform or prepreg. The structured thermoplastic polymer is a film or membrane formed by: a) dissolving polyethersulfone or polyetherimide in a solvent to form a polymer dope; b) dispersing a curing agent for an epoxy resin in the polymer dope to form a curative-enriched polymer dope; c) casting the curative-enriched polymer dope onto a surface to form a dope layer; and d) removing the solvent from the dope layer to form a layer of structured thermoplastic polymer.
    Type: Application
    Filed: August 22, 2018
    Publication date: December 20, 2018
    Inventors: Stephen Mortimer, John Cawse
  • Patent number: 10065393
    Abstract: One or more layers of structured thermoplastic polymer, such as a light weight veil of thermoplastic polymer fibers, are located within the interleaf zone of laminates that are composed of fibrous layers and thermosetting resin. The thermoplastic veils are used in the interleaf zones as a replacement for thermoplastic toughening particles.
    Type: Grant
    Filed: October 15, 2015
    Date of Patent: September 4, 2018
    Assignee: Hexcel Composites Limited
    Inventors: Stephen Mortimer, John Cawse
  • Patent number: 9492971
    Abstract: A non-fibrous, apertured membrane comprises at least one thermoplastic polymeric material and has a discrete porous structure. The membrane is soluble in the thermoset matrix polymer of a composite material.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: November 15, 2016
    Assignee: Hexcel Composites Limited
    Inventors: Stephen Mortimer, John Cawse
  • Patent number: 9296857
    Abstract: A curable resin comprising a compound having the structure wherein each carbon 2, together with either its carbon 1 or carbon 3, are members of a fused cycloaliphatic ring, and when carbon 1 is a member of the ring so is N, and wherein each of the aliphatic or aromatic ring-member carbons may either be members of further fused cycloaliphatic rings or be bonded to a group selected from H or linear or branched C1 to C5 alkyl.
    Type: Grant
    Filed: March 21, 2011
    Date of Patent: March 29, 2016
    Assignee: Hexcel Composites Limited
    Inventor: John Cawse
  • Publication number: 20160052235
    Abstract: One or more layers of structured thermoplastic polymer, such as a light weight veil of thermoplastic polymer fibers, are located within the interleaf zone of laminates that are composed of fibrous layers and thermosetting resin. The thermoplastic veils are used in the interleaf zones as a replacement for thermoplastic toughening particles.
    Type: Application
    Filed: October 15, 2015
    Publication date: February 25, 2016
    Inventors: Stephen Mortimer, John Cawse
  • Patent number: 9202607
    Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: December 1, 2015
    Assignee: Hexcel Composites Limited
    Inventors: John Cawse, Martin Simmons
  • Patent number: 9174394
    Abstract: The invention provides a prepreg comprising matrix and fibers, having deposited thereon a plurality of regions raised at least 5 micrometers relative to the surface of the matrix, a method of preparing such a prepreg, a method of curing a laminate of a plurality of such preprags and the cured laminate produced by such a method.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: November 3, 2015
    Assignee: Hexcel Composites Limited
    Inventors: Martin Simmons, John Cawse
  • Publication number: 20150210039
    Abstract: A prepreg comprising a single structural layer of electrically conductive unidirectional fibres and a first outer layer of curable resin substantially free of structural fibres, and optionally a second outer layer of curable resin substantially free of structural fibres, the sum of the thicknesses of the first and second outer resin layers at a given point having an average of at least 10 micrometres and varying over at least the range of from 50% to 120% of the average value, and wherein the first outer layer comprises electrically conductive particles.
    Type: Application
    Filed: February 18, 2015
    Publication date: July 30, 2015
    Inventors: Martin Simmons, John Ellis, John Cawse, George Green
  • Patent number: 8986825
    Abstract: The invention relates to a resin curing agent having the formula (I), wherein R1 to R4 are each individually selected from linear or branched C1 to C5 alkyl, a process for its manufacture, blends of the reaction products, and two-component curable resin systems.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: March 24, 2015
    Assignee: Hexcel Composites Limited
    Inventors: Steve Mortimer, Neal Patel, John Cawse
  • Patent number: 8981033
    Abstract: A curable resin comprising a curing agent, wherein the curing agent comprises an adjustable structural unit having a stable chain-like arrangement which is adjustable to a stable ring-like arrangement, wherein the ring-like arrangement comprises the constituents of the chain-like arrangement with two terminal constituents exhibiting an attractive chemical interaction, and is adjustable back from the ring-like arrangement to the chain-like arrangement by separation of the two terminal constituents.
    Type: Grant
    Filed: January 6, 2011
    Date of Patent: March 17, 2015
    Assignee: Hexcel Composites Limited
    Inventor: John Cawse
  • Publication number: 20150060738
    Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.
    Type: Application
    Filed: November 7, 2014
    Publication date: March 5, 2015
    Inventors: John Cawse, Martin Simmons
  • Patent number: 8900486
    Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: December 2, 2014
    Assignee: Hexcel Composites Limited
    Inventors: Martin Simmons, John Cawse
  • Patent number: 8859694
    Abstract: An epoxy resin composition comprising an epoxy resin component combined with a sufficient amount of an imidazole curative to provide curing of the epoxy resin composition. The epoxy resin composition further includes a non-hydroxyl containing cure accelerator for the imidazole curative.
    Type: Grant
    Filed: July 12, 2010
    Date of Patent: October 14, 2014
    Assignee: Hexcel Composites Limited
    Inventors: Philip C. Hadley, Michelle M. Irons, John Cawse
  • Publication number: 20140110877
    Abstract: A non-fibrous, apertured membrane comprises at least one thermoplastic polymeric material and has a discrete porous structure. The membrane is soluble in the thermoset matrix polymer of a composite material.
    Type: Application
    Filed: December 19, 2013
    Publication date: April 24, 2014
    Applicant: Hexcel Composites Limited
    Inventors: Stephen Mortimer, John Cawse
  • Publication number: 20140047710
    Abstract: A composite material, the composite material comprising a prepreg, said prepreg comprising at least one polymeric resin and at least one conductive fibrous reinforcement, electrically conducting particles dispersed in the polymeric resin and a top layer of a metal-coated carbon fibre comprising a further resin component, wherein the metal comprises one or more metals selected from nickel, copper, gold, platinum, palladium, indium and silver.
    Type: Application
    Filed: August 22, 2013
    Publication date: February 20, 2014
    Applicant: Hexcel Corposites Limited
    Inventors: Martin Simmons, John Cawse
  • Publication number: 20130330514
    Abstract: A composite material, the composite material comprising at least one prepreg, said prepreg comprising at least one polymeric resin and at least one fibrous reinforcement; and glassy carbon particles dispersed in the polymeric resin.
    Type: Application
    Filed: August 9, 2013
    Publication date: December 12, 2013
    Applicant: Hexcel Composites Limited
    Inventors: John Cawse, Martin Simmons, George Green
  • Patent number: 8517300
    Abstract: A composite material, the composite material comprising a prepreg, said prepreg comprising at least one polymeric resin and at least one conductive fibrous reinforcement, electrically conducting particles dispersed in the polymeric resin and a top layer of a metal-coated carbon fiber comprising a further resin component, wherein the metal comprises one or more metals selected from nickel, copper, gold, platinum, palladium, indium and silver.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: August 27, 2013
    Assignee: Hexcel Composites Limited
    Inventors: Martin Simmons, John Cawse
  • Publication number: 20130217803
    Abstract: A curable resin comprising a curing agent, wherein the curing agent comprises an adjustable structural unit having a stable chain-like arrangement which is adjustable to a stable ring-like arrangement, wherein the ring-like arrangement comprises the constituents of the chain-like arrangement with two terminal constituents exhibiting an attractive chemical interaction, and is adjustable back from the ring-like arrangement to the chain-like arrangement by separation of the two terminal constituents.
    Type: Application
    Filed: January 6, 2011
    Publication date: August 22, 2013
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: John Cawse
  • Patent number: 8501309
    Abstract: An uncured assembly which comprises a fibrous reinforcement. Associated with said reinforcement is a resin material comprising at least one solid amine-terminated epoxy resin, at least one solid epoxy-terminated epoxy resin and optionally at least one cure catalyst.
    Type: Grant
    Filed: September 8, 2005
    Date of Patent: August 6, 2013
    Assignee: Hexcel Composites Limited
    Inventor: John Cawse