Patents by Inventor John Cawse
John Cawse has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10618227Abstract: One or more layers of structured thermoplastic polymer are located within the interleaf zones of a preform or prepreg. The structured thermoplastic polymer is a film or membrane formed by: a) dissolving polyethersulfone or polyetherimide in a solvent to form a polymer dope; b) dispersing a curing agent for an epoxy resin in the polymer dope to form a curative-enriched polymer dope; c) casting the curative-enriched polymer dope onto a surface to form a dope layer; and d) removing the solvent from the dope layer to form a layer of structured thermoplastic polymer.Type: GrantFiled: August 22, 2018Date of Patent: April 14, 2020Assignee: HEXCEL COMPOSITES, LTD.Inventors: Stephen Mortimer, John Cawse
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Publication number: 20180361682Abstract: One or more layers of structured thermoplastic polymer are located within the interleaf zones of a preform or prepreg. The structured thermoplastic polymer is a film or membrane formed by: a) dissolving polyethersulfone or polyetherimide in a solvent to form a polymer dope; b) dispersing a curing agent for an epoxy resin in the polymer dope to form a curative-enriched polymer dope; c) casting the curative-enriched polymer dope onto a surface to form a dope layer; and d) removing the solvent from the dope layer to form a layer of structured thermoplastic polymer.Type: ApplicationFiled: August 22, 2018Publication date: December 20, 2018Inventors: Stephen Mortimer, John Cawse
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Patent number: 10065393Abstract: One or more layers of structured thermoplastic polymer, such as a light weight veil of thermoplastic polymer fibers, are located within the interleaf zone of laminates that are composed of fibrous layers and thermosetting resin. The thermoplastic veils are used in the interleaf zones as a replacement for thermoplastic toughening particles.Type: GrantFiled: October 15, 2015Date of Patent: September 4, 2018Assignee: Hexcel Composites LimitedInventors: Stephen Mortimer, John Cawse
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Patent number: 9492971Abstract: A non-fibrous, apertured membrane comprises at least one thermoplastic polymeric material and has a discrete porous structure. The membrane is soluble in the thermoset matrix polymer of a composite material.Type: GrantFiled: December 19, 2013Date of Patent: November 15, 2016Assignee: Hexcel Composites LimitedInventors: Stephen Mortimer, John Cawse
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Patent number: 9296857Abstract: A curable resin comprising a compound having the structure wherein each carbon 2, together with either its carbon 1 or carbon 3, are members of a fused cycloaliphatic ring, and when carbon 1 is a member of the ring so is N, and wherein each of the aliphatic or aromatic ring-member carbons may either be members of further fused cycloaliphatic rings or be bonded to a group selected from H or linear or branched C1 to C5 alkyl.Type: GrantFiled: March 21, 2011Date of Patent: March 29, 2016Assignee: Hexcel Composites LimitedInventor: John Cawse
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Publication number: 20160052235Abstract: One or more layers of structured thermoplastic polymer, such as a light weight veil of thermoplastic polymer fibers, are located within the interleaf zone of laminates that are composed of fibrous layers and thermosetting resin. The thermoplastic veils are used in the interleaf zones as a replacement for thermoplastic toughening particles.Type: ApplicationFiled: October 15, 2015Publication date: February 25, 2016Inventors: Stephen Mortimer, John Cawse
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Patent number: 9202607Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.Type: GrantFiled: November 7, 2014Date of Patent: December 1, 2015Assignee: Hexcel Composites LimitedInventors: John Cawse, Martin Simmons
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Patent number: 9174394Abstract: The invention provides a prepreg comprising matrix and fibers, having deposited thereon a plurality of regions raised at least 5 micrometers relative to the surface of the matrix, a method of preparing such a prepreg, a method of curing a laminate of a plurality of such preprags and the cured laminate produced by such a method.Type: GrantFiled: March 9, 2009Date of Patent: November 3, 2015Assignee: Hexcel Composites LimitedInventors: Martin Simmons, John Cawse
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Publication number: 20150210039Abstract: A prepreg comprising a single structural layer of electrically conductive unidirectional fibres and a first outer layer of curable resin substantially free of structural fibres, and optionally a second outer layer of curable resin substantially free of structural fibres, the sum of the thicknesses of the first and second outer resin layers at a given point having an average of at least 10 micrometres and varying over at least the range of from 50% to 120% of the average value, and wherein the first outer layer comprises electrically conductive particles.Type: ApplicationFiled: February 18, 2015Publication date: July 30, 2015Inventors: Martin Simmons, John Ellis, John Cawse, George Green
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Patent number: 8986825Abstract: The invention relates to a resin curing agent having the formula (I), wherein R1 to R4 are each individually selected from linear or branched C1 to C5 alkyl, a process for its manufacture, blends of the reaction products, and two-component curable resin systems.Type: GrantFiled: March 1, 2011Date of Patent: March 24, 2015Assignee: Hexcel Composites LimitedInventors: Steve Mortimer, Neal Patel, John Cawse
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Patent number: 8981033Abstract: A curable resin comprising a curing agent, wherein the curing agent comprises an adjustable structural unit having a stable chain-like arrangement which is adjustable to a stable ring-like arrangement, wherein the ring-like arrangement comprises the constituents of the chain-like arrangement with two terminal constituents exhibiting an attractive chemical interaction, and is adjustable back from the ring-like arrangement to the chain-like arrangement by separation of the two terminal constituents.Type: GrantFiled: January 6, 2011Date of Patent: March 17, 2015Assignee: Hexcel Composites LimitedInventor: John Cawse
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Publication number: 20150060738Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.Type: ApplicationFiled: November 7, 2014Publication date: March 5, 2015Inventors: John Cawse, Martin Simmons
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Patent number: 8900486Abstract: A resin material is provided which comprises at least one thermoset resin, carbon conductive additive material, and at least one thermoplastic polymer resin. The thermoplastic polymer resin dissolves in the thermoset polymer resin and phase separates upon cure. There is also provided a method of making the resin material, and additionally a composite material that comprising said resin material in combination with a fibrous reinforcement. The resin material and composite material may each be used in an uncured or cured form, and may find particular use as a prepreg material.Type: GrantFiled: June 5, 2009Date of Patent: December 2, 2014Assignee: Hexcel Composites LimitedInventors: Martin Simmons, John Cawse
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Patent number: 8859694Abstract: An epoxy resin composition comprising an epoxy resin component combined with a sufficient amount of an imidazole curative to provide curing of the epoxy resin composition. The epoxy resin composition further includes a non-hydroxyl containing cure accelerator for the imidazole curative.Type: GrantFiled: July 12, 2010Date of Patent: October 14, 2014Assignee: Hexcel Composites LimitedInventors: Philip C. Hadley, Michelle M. Irons, John Cawse
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Publication number: 20140110877Abstract: A non-fibrous, apertured membrane comprises at least one thermoplastic polymeric material and has a discrete porous structure. The membrane is soluble in the thermoset matrix polymer of a composite material.Type: ApplicationFiled: December 19, 2013Publication date: April 24, 2014Applicant: Hexcel Composites LimitedInventors: Stephen Mortimer, John Cawse
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Publication number: 20140047710Abstract: A composite material, the composite material comprising a prepreg, said prepreg comprising at least one polymeric resin and at least one conductive fibrous reinforcement, electrically conducting particles dispersed in the polymeric resin and a top layer of a metal-coated carbon fibre comprising a further resin component, wherein the metal comprises one or more metals selected from nickel, copper, gold, platinum, palladium, indium and silver.Type: ApplicationFiled: August 22, 2013Publication date: February 20, 2014Applicant: Hexcel Corposites LimitedInventors: Martin Simmons, John Cawse
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Publication number: 20130330514Abstract: A composite material, the composite material comprising at least one prepreg, said prepreg comprising at least one polymeric resin and at least one fibrous reinforcement; and glassy carbon particles dispersed in the polymeric resin.Type: ApplicationFiled: August 9, 2013Publication date: December 12, 2013Applicant: Hexcel Composites LimitedInventors: John Cawse, Martin Simmons, George Green
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Patent number: 8517300Abstract: A composite material, the composite material comprising a prepreg, said prepreg comprising at least one polymeric resin and at least one conductive fibrous reinforcement, electrically conducting particles dispersed in the polymeric resin and a top layer of a metal-coated carbon fiber comprising a further resin component, wherein the metal comprises one or more metals selected from nickel, copper, gold, platinum, palladium, indium and silver.Type: GrantFiled: March 6, 2009Date of Patent: August 27, 2013Assignee: Hexcel Composites LimitedInventors: Martin Simmons, John Cawse
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Publication number: 20130217803Abstract: A curable resin comprising a curing agent, wherein the curing agent comprises an adjustable structural unit having a stable chain-like arrangement which is adjustable to a stable ring-like arrangement, wherein the ring-like arrangement comprises the constituents of the chain-like arrangement with two terminal constituents exhibiting an attractive chemical interaction, and is adjustable back from the ring-like arrangement to the chain-like arrangement by separation of the two terminal constituents.Type: ApplicationFiled: January 6, 2011Publication date: August 22, 2013Applicant: HEXCEL COMPOSITES LIMITEDInventor: John Cawse
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Patent number: 8501309Abstract: An uncured assembly which comprises a fibrous reinforcement. Associated with said reinforcement is a resin material comprising at least one solid amine-terminated epoxy resin, at least one solid epoxy-terminated epoxy resin and optionally at least one cure catalyst.Type: GrantFiled: September 8, 2005Date of Patent: August 6, 2013Assignee: Hexcel Composites LimitedInventor: John Cawse