Patents by Inventor John Hautala

John Hautala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230020164
    Abstract: A method of patterning a substrate. The method may include providing a surface feature on the substrate, the surface feature having a first dimension along a first direction within a substrate plane, and a second dimension along a second direction within the substrate plane, wherein the second direction is perpendicular to the first direction; and directing first ions in a first exposure to the surface feature along the first direction at a non-zero angle of incidence with respect to a perpendicular to the substrate plane, in a presence of a reactive ambient containing a reactive species; wherein the first exposure etches the surface feature along the first direction, wherein after the directing, the surface feature retains the second dimension along the second direction, and wherein the surface feature has a third dimension along the first direction different than the first dimension.
    Type: Application
    Filed: September 23, 2022
    Publication date: January 19, 2023
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Simon Ruffell, John Hautala, Adam Brand, Huixiong Dai
  • Patent number: 11538925
    Abstract: Disclosed herein are methods for forming MOSFETs. In some embodiments, a method may include providing a device structure including a plurality of trenches, forming a gate spacer layer over the device structure, and removing the gate spacer layer from a top surface of the device structure and from a first section of each of the plurality of trenches, wherein a portion of the gate spacer layer remains along a second section of each of the plurality of trenches. The method may further include forming a gate oxide layer along the first section of each of the plurality of trenches and along the portion of the gate spacer layer.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: December 27, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Sipeng Gu, Yi Zheng, Qintao Zhang, John Hautala
  • Publication number: 20220399225
    Abstract: Disclosed are approaches for forming semiconductor device cavities using directional dielectric deposition. One method may include providing a plurality of semiconductor structures and a plurality of trenches of a semiconductor device, and forming a dielectric atop the plurality of semiconductor structures by delivering a dielectric material at a non-zero angle of inclination relative to a normal extending perpendicular from a top surface of the plurality of semiconductor structures. The dielectric may be further formed by delivering the dielectric material at a second non-zero angle of inclination relative to the normal extending perpendicular from the top surface of the plurality of semiconductor structures.
    Type: Application
    Filed: June 15, 2021
    Publication date: December 15, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Armin Saeedi Vahdat, Tristan Y. Ma, Johannes M. van Meer, John Hautala, Naushad K. Variam
  • Publication number: 20220352182
    Abstract: Disclosed are approaches for 3D NAND structure fabrication. One method may include providing a stack of layers comprising a first and second plurality of layers, and forming a plurality of trenches in the stack of layers, wherein each of the trenches includes a tiered sidewall. A first trench may be formed to a first depth, and a second trench may be formed to a second depth, which is greater than the first depth. The method may further include forming a liner within the trenches, wherein the liner is deposited at a non-zero angle of inclination relative to a normal extending perpendicular from the top surface of the stack of layers. The liner may have a first thickness along the tiered sidewall of the first trench and a second thickness along the tiered sidewall of the second trench, wherein the first thickness is greater than the second thickness.
    Type: Application
    Filed: May 3, 2021
    Publication date: November 3, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Armin Saeedi Vahdat, Tristan Y. Ma, Johannes M. van Meer, John Hautala, Naushad K. Variam
  • Patent number: 11488823
    Abstract: A method of patterning a substrate. The method may include providing a surface feature on the substrate, the surface feature having a first dimension along a first direction within a substrate plane, and a second dimension along a second direction within the substrate plane, wherein the second direction is perpendicular to the first direction; and directing first ions in a first exposure to the surface feature along the first direction at a non-zero angle of incidence with respect to a perpendicular to the substrate plane, in a presence of a reactive ambient containing a reactive species; wherein the first exposure etches the surface feature along the first direction, wherein after the directing, the surface feature retains the second dimension along the second direction, and wherein the surface feature has a third dimension along the first direction different than the first dimension.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: November 1, 2022
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Simon Ruffell, John Hautala, Adam Brand, Huixiong Dai
  • Patent number: 11404278
    Abstract: An optical grating component may include a substrate, and an optical grating, the optical grating being disposed on the substrate. The optical grating may include a plurality of angled structures, disposed at a non-zero angle of inclination with respect to a perpendicular to a plane of the substrate, wherein the plurality of angled structures are arranged to define a variable depth along a first direction, the first direction being parallel to the plane of the substrate.
    Type: Grant
    Filed: September 22, 2020
    Date of Patent: August 2, 2022
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: John Hautala, Morgan Evans, Rutger Meyer Timmerman Thijssen, Joseph C. Olson
  • Publication number: 20220190141
    Abstract: Disclosed herein are methods for forming MOSFETs. In some embodiments, a method may include providing a device structure including a plurality of trenches, forming a gate spacer layer over the device structure, and removing the gate spacer layer from a top surface of the device structure and from a first section of each of the plurality of trenches, wherein a portion of the gate spacer layer remains along a second section of each of the plurality of trenches. The method may further include forming a gate oxide layer along the first section of each of the plurality of trenches and along the portion of the gate spacer layer.
    Type: Application
    Filed: December 11, 2020
    Publication date: June 16, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Sipeng Gu, Yi Zheng, Qintao Zhang, John Hautala
  • Patent number: 11334830
    Abstract: Methods and systems for providing a crisis management platform are described. A method includes receiving a first notification of an event, such as a crisis event. A second notification of the event is transmitted to user equipment devices of a plurality of individuals. A user selection of a crisis-related option from a plurality of crisis-related options is received after transmitting the second notification is transmitted, and an action is taken in response to receiving the user selection of the crisis-related option. An electronic document is designed and distributed as a portable tool with easily accessible information for a crisis team to use as a straightforward reference to manage the decisioning and workflow coordination related to crisis management. Interactive user interfaces with hyperlinks to various electronic resources and tools may be provided to automatically and methodologically inform various users of their roles and guide them through a crisis response procedure.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: May 17, 2022
    Assignee: JPMORGAN CHASE BANK, N.A.
    Inventors: Eric John Hautala, Mary Jane Tohlen, Robert Anthony Fucito
  • Publication number: 20220093458
    Abstract: Embodiments herein include void-free material depositions on a substrate (e.g., in a void-free trench-filled (VFTF) component) obtained using directional etching to remove predetermined portions of a seed layer covering the substrate. In several embodiments, directional etching followed by selective deposition can enable fill material (e.g., metal) patterning in tight spaces without any voids or seams. Void-free material depositions may be used in a variety of semiconductor devices, such as transistors, dual work function stacks, dynamic random-access memory (DRAM), non-volatile memory, and the like.
    Type: Application
    Filed: September 22, 2020
    Publication date: March 24, 2022
    Applicant: Applied Materials, Inc.
    Inventors: M. Arif Zeeshan, Kelvin Chan, Shantanu Kallakuri, Sony Varghese, John Hautala
  • Publication number: 20210324519
    Abstract: A method may include providing a set of features in a mask layer, wherein a given feature comprises a first dimension along a first direction, second dimension along a second direction, orthogonal to the first direction, and directing an angled ion beam to a first side region of the set of features in a first exposure, wherein the first side region is etched a first amount along the first direction. The method may include directing an angled deposition beam to a second side region of the set of features in a second exposure, wherein a protective layer is formed on the second side region, the second side region being oriented perpendicularly with respect to the first side region. The method may include directing the angled ion beam to the first side region in a third exposure, wherein the first side region is etched a second amount along the first direction.
    Type: Application
    Filed: May 24, 2021
    Publication date: October 21, 2021
    Applicant: APPLIED Materials, Inc.
    Inventor: John Hautala
  • Publication number: 20210193478
    Abstract: A method may include providing a set of features in a mask layer, wherein a given feature comprises a first dimension along a first direction, second dimension along a second direction, orthogonal to the first direction, and directing an angled ion beam to a first side region of the set of features in a first exposure, wherein the first side region is etched a first amount along the first direction. The method may include directing an angled deposition beam to a second side region of the set of features in a second exposure, wherein a protective layer is formed on the second side region, the second side region being oriented perpendicularly with respect to the first side region. The method may include directing the angled ion beam to the first side region in a third exposure, wherein the first side region is etched a second amount along the first direction.
    Type: Application
    Filed: December 30, 2019
    Publication date: June 24, 2021
    Applicant: APPLIED Materials, Inc.
    Inventor: John Hautala
  • Publication number: 20210189566
    Abstract: A ribbon beam plasma enhanced chemical vapor deposition (PECVD) system comprising a process chamber containing a platen for supporting a substrate, and a plasma source disposed adjacent the process chamber and adapted to produce free radicals in a plasma chamber, the plasma chamber having an aperture associated therewith for allowing a beam of the free radicals to exit the plasma chamber, wherein the process chamber is maintained at a first pressure and the plasma chamber is maintained at a second pressure greater than the first pressure for driving the free radicals from the plasma chamber into the process chamber.
    Type: Application
    Filed: April 5, 2020
    Publication date: June 24, 2021
    Applicant: APPLIED Materials, Inc.
    Inventors: John Hautala, Tristan Y. MA, Peter F. Kurunczi
  • Patent number: 11043380
    Abstract: A method of patterning a substrate. The method may include providing a surface feature on the substrate, the surface feature having a first dimension along a first direction within a substrate plane, and a second dimension along a second direction within the substrate plane, wherein the second direction is perpendicular to the first direction; and directing first ions in a first exposure to the surface feature along the first direction at a non-zero angle of incidence with respect to a perpendicular to the substrate plane, in a presence of a reactive ambient containing a reactive species; wherein the first exposure etches the surface feature along the first direction, wherein after the directing, the surface feature retains the second dimension along the second direction, and wherein the surface feature has a third dimension along the first direction different than the first dimension.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: June 22, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Simon Ruffell, John Hautala, Adam Brand, Huixiong Dai
  • Patent number: 11043394
    Abstract: A method may include providing a set of features in a mask layer, wherein a given feature comprises a first dimension along a first direction, second dimension along a second direction, orthogonal to the first direction, and directing an angled ion beam to a first side region of the set of features in a first exposure, wherein the first side region is etched a first amount along the first direction. The method may include directing an angled deposition beam to a second side region of the set of features in a second exposure, wherein a protective layer is formed on the second side region, the second side region being oriented perpendicularly with respect to the first side region. The method may include directing the angled ion beam to the first side region in a third exposure, wherein the first side region is etched a second amount along the first direction.
    Type: Grant
    Filed: December 30, 2019
    Date of Patent: June 22, 2021
    Assignee: Applied Materials, Inc.
    Inventor: John Hautala
  • Publication number: 20210166936
    Abstract: A method of patterning a substrate. The method may include providing a surface feature on the substrate, the surface feature having a first dimension along a first direction within a substrate plane, and a second dimension along a second direction within the substrate plane, wherein the second direction is perpendicular to the first direction; and directing first ions in a first exposure to the surface feature along the first direction at a non-zero angle of incidence with respect to a perpendicular to the substrate plane, in a presence of a reactive ambient containing a reactive species; wherein the first exposure etches the surface feature along the first direction, wherein after the directing, the surface feature retains the second dimension along the second direction, and wherein the surface feature has a third dimension along the first direction different than the first dimension.
    Type: Application
    Filed: February 8, 2021
    Publication date: June 3, 2021
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Simon Ruffell, John Hautala, Adam Brand, Huixiong Dai
  • Patent number: 10990014
    Abstract: A method of patterning a substrate may include providing a blanket photoresist layer on the substrate; performing an ion implantation procedure of an implant species into the blanket photoresist layer, the implant species comprising an enhanced absorption efficiency at a wavelength in the extreme ultraviolet (EUV) range; and subsequent to the performing the ion implantation procedure, performing a patterned exposure to expose the blanket photoresist layer to EUV radiation.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: April 27, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Tristan Y. Ma, Huixiong Dai, Anthony Renau, John Hautala, Joseph Olson
  • Patent number: 10971368
    Abstract: A method of treating a substrate includes directing ions to the substrate along at least one non-zero angle with respect to a perpendicular to a substrate surface in a presence of a reactive ambient containing a reactive species where the substrate includes a surface feature. At least one surface of the surface feature is etched using the ions in combination with the reactive ambient at a first etch rate that is greater than a second etch rate when the ions are directed to the substrate without the reactive ambient and greater than a third etch rate when the reactive ambient is provided to the substrate without the ions.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: April 6, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Sherman, Simon Ruffell, John Hautala, Adam Brand
  • Publication number: 20210005461
    Abstract: An optical grating component may include a substrate, and an optical grating, the optical grating being disposed on the substrate. The optical grating may include a plurality of angled structures, disposed at a non-zero angle of inclination with respect to a perpendicular to a plane of the substrate, wherein the plurality of angled structures are arranged to define a variable depth along a first direction, the first direction being parallel to the plane of the substrate.
    Type: Application
    Filed: September 22, 2020
    Publication date: January 7, 2021
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: John Hautala, Morgan Evans, Rutger Meyer Timmerman Thijssen, Joseph C. Olson
  • Patent number: 10886279
    Abstract: A memory device may include an active device region, disposed at least partially in a first level. The memory device may include a storage capacitor, disposed at least partially in a second level, above the first level, wherein the first level and the second level are parallel to a substrate plane. The memory device may also include a contact via, the contact via extending between the storage capacitor and the active device region, and defining a non-zero angle of inclination with respect to a perpendicular to the substrate plane.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: January 5, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Anthony Renau, Morgan Evans, John Hautala, Joe Olson
  • Patent number: 10818499
    Abstract: An optical grating component may include a substrate, and an optical grating, the optical grating being disposed on the substrate. The optical grating may include a plurality of angled structures, disposed at a non-zero angle of inclination with respect to a perpendicular to a plane of the substrate, wherein the plurality of angled structures are arranged to define a variable depth along a first direction, the first direction being parallel to the plane of the substrate.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: October 27, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: John Hautala, Morgan Evans, Rutger Meyer Timmerman Thijssen, Joseph C. Olson