Abstract: A process of producing a ceramic matrix composite turbine bucket, an insert for a ceramic matrix composite turbine bucket, and a ceramic matrix composite turbine bucket are disclosed. The process includes providing a bucket preform having a dovetail cavity, the dovetail cavity being enclosed within a dovetail shank of the bucket preform, positioning an insert within the dovetail cavity, then forming the ceramic matrix composite turbine bucket in a furnace. The insert includes a geometry configured to be fit within a dovetail cavity of the ceramic matrix composite turbine bucket, a bucket preform, or both. The insert is foam material or a plurality of ceramic matrix composite plies. The ceramic matrix composite turbine bucket includes a dovetail shank and a dovetail cavity enclosed within the dovetail shank. The dovetail cavity is arranged and disposed for receiving an insert.

Abstract: An article, such as a bucket, a blade, a nozzle, a vane, a strut, a fuel nozzle, a combustion casing, and a transition piece, the article having a damping coating comprising approximately 8 wt % to approximately 15 wt % Y2O3 and approximately 19 wt % to approximately 28 wt % Ta2O5 with the balanced weight of ZrO2 is presented.

Abstract: A ceramic matrix composite component, turbine system and fabrication process are disclosed. The ceramic matrix composite (CMC) component includes a CMC material, an environmental barrier coating (EBC) on the CMC material, and a hard wear coating applied over the EBC. The turbine system includes a rotatable CMC component having a hard wear coating, and a stationary turbine component, the stationary turbine component having an abradable coating arranged and disposed to be cut by the silicon carbide material. The fabrication process includes positioning the rotatable CMC a pre-determined distance from the stationary turbine component and rotating the rotatable CMC component. The hard wear coating on the rotatable CMC component cuts the abradable coating on the stationary turbine component.

Abstract: In one aspect, a method for de-noising vibratory data of a test component is disclosed. The method may generally include obtaining data related to a plurality of modeled mode shapes of a finite element model of a test component, obtaining data related to a plurality of experimental mode shapes of the test component from a plurality of non-contact vibration measurement devices and de-noising with a computing device the plurality of experimental mode shapes using the plurality of modeled mode shapes to create a plurality of de-noised mode shapes for the test component.

Abstract: A method of forming an electrical component is provided. The method comprises preparing a subassembly by electrically connecting an integrated circuit to a flexible circuit; and attaching the subassembly to a multilayer ceramic capacitor having a mounting surface with a curvature deviation exceeding 0.008 inches per inch.

Abstract: An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is described. The adaptor assembly includes a turbine blade having a blade root and an adaptor body having an adaptor root. The adaptor body defines a slot having an open end configured to receive the blade root of the turbine blade such that the adaptor root of the adaptor body and the blade root of the turbine blade are adjacent to one another when the blade root of the turbine blade is positioned within the slot. Both the adaptor root of the adaptor body and the blade root of the turbine blade are configured to be received within the root slot of the rotor disk.

Abstract: A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

Abstract: An apparatus having reduced wear and friction between CMC-to-metal attachment and interface of the apparatus, including a CMC component having a surface. The CMC component surface is configured for sliding contact with a surface of a metal component, the sliding contact resulting in formation of debris along the contacting surfaces. The surface of the CMC component has an engineered surface feature formed therein to substantially prevent an accumulation of debris along the contacting surfaces.

Abstract: An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is disclosed. The adaptor assembly may generally include an adaptor body having a root configured to be received within the root slot. The adaptor body may also define a slot having an open end configured to receive the blade root. The adaptor body may further define a channel. The adaptor assembly may also include a plate having an outwardly extending foot. The foot may be configured to be received within the channel. Additionally, the plate may be configured to cover at least a portion of the open end of the slot when the foot is received within the channel.

Abstract: An assembly and method for affixing a turbomachine rotor blade to a rotor wheel are disclosed. In an embodiment, an adaptor member is provided disposed between the blade and the rotor wheel, the adaptor member including an adaptor attachment slot that is complementary to the blade attachment member, and an adaptor attachment member that is complementary to the rotor wheel attachment slot. A coverplate is provided, having a coverplate attachment member that is complementary to the rotor wheel attachment slot, and a hook for engaging the adaptor member. When assembled, the coverplate member matingly engages with the adaptor member, and retains the blade in the adaptor member, and the assembly in the rotor wheel.

Abstract: A turbine component, a turbine blade, and a turbine component fabrication process are disclosed. The turbine component includes ceramic matrix composite plies and a feature configured for preventing interlaminar tension of the ceramic matrix composite plies. The feature is selected from the group consisting of ceramic matrix composite tows or precast insert tows extending through at least a portion of the ceramic matrix composite plies, a woven fabric having fiber tows or a precast insert preventing contact between a first set of the ceramic matrix composite plies and a second set of the ceramic matrix composite plies, and combinations thereof. The process includes laying up ceramic matrix composite plies in a preselected arrangement and securing a feature configured for interlaminar tension.

Abstract: A system includes a rotary machine including, a stator, a rotor configured to rotate relative to the stator, a plurality of axial grooves disposed along a circumference of the stator or the rotor, a plurality of blade segments disposed along the circumference, wherein each blade segment of the plurality of blade segments comprises a blade coupled to a mounting base supported in a respective axial groove of the plurality of axial grooves, and the plurality of blades has a non-uniform blade spacing about the circumference.

Abstract: A system, including a rotary machine including: a stator, a rotor configured to rotate relative to the stator, wherein the rotor comprises a plurality of blades having a non-uniform spacing about a circumference of the rotor.

Abstract: A coating material suitable for use in high temperature environments and capable of providing a damping effect to a component subjected to vibration-induced stresses. The coating material defines a damping coating layer of a coating system that lies on and contacts a substrate of a component and defines an outermost surface of the component. The coating system includes at least a second coating layer contacted by the damping coating layer. The damping coating layer contains a ferroelastic ceramic composition having a tetragonality ratio, c/a, of greater than 1 to 1.02, where “c” is a c axis of a unit cell of the ferroelastic ceramic composition and “a” is either of two orthogonal axes, a and b, of the ferroelastic ceramic composition.

Abstract: A turbine repair process, a repaired coating, and a repaired turbine component are disclosed. The turbine repair process includes providing a turbine component having a higher-pressure region and a lower-pressure region, introducing particles into the higher-pressure region, and at least partially repairing an opening between the higher-pressure region and the lower-pressure region with at least one of the particles to form a repaired turbine component. The repaired coating includes a silicon material, a ceramic matrix composite material, and a repaired region having the silicon material deposited on and surrounded by the ceramic matrix composite material. The repaired turbine component a ceramic matrix composite layer and a repaired region having silicon material deposited on and surrounded by the ceramic matrix composite material.

Abstract: In an embodiment, a system includes a turbomachine having a first turbomachine component including a first mechanoluminescent material. The first turbomachine component is configured to produce a first light emission upon exposure to a mechanical stimulus sufficient to cause mechanoluminescence by the first mechanoluminescent material. The system also includes a turbomachine monitoring system configured to monitor the structural health of the first component based on detection of the first light emission.

Abstract: A reinforced coating for a substrate includes a bond coat layer bonded to a surface of the substrate; an intermediate layer bonded to the bond coat layer; a reinforced layer bonded to the intermediate layer, wherein the reinforced layer comprises a woven fiber mesh disposed in the reinforced layer in a substantially planar position.

Abstract: A gas turbine blade having a surface may have a bond layer applied to a first section of the surface, wherein the bond layer is not applied to a second section of the surface. One or more protective layers may be applied such that the protective layers cover and overlap the bond layer making direct contact with an area of the surface immediately outside the first section of the surface and forming a mechanical constraint geometry about the edge of the bond layer.

Abstract: A gas turbine blade may have a bond coat applied to its surface. The bond coat may include silicon and a reactive material. The reactive material may react with thermally grown oxide generated at the bond layer to prevent and reverse creep. One or more protective layers may be applied to the bond layer.