Patents by Inventor John Robert Lockemeyer

John Robert Lockemeyer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240025869
    Abstract: A process for the epoxidation of ethylene comprising: contacting an inlet feed gas comprising ethylene, oxygen and one or more reaction modifiers consisting of organic chlorides with an epoxidation catalyst comprising a carrier, and having silver, a rhenium promoter, and one or more alkali metal promoters deposited thereon; wherein the inlet feed gas has an overall catalystchloriding effectiveness value (Cleff) represented by the formula (I): wherein [MC], [EC], [EDC], and [VC] are the concentrations in ppmv of methyl chloride (MC), ethylchloride (EC), ethylene dichloride (EDC), and vinylchloride (VC), respectively, and [CH4], [C2H6] and [C2H4] are the concentrations in mole percent of methane, ethane, and ethylene, respectively, in the inlet feedgas; wherein at a cumulative ethylene oxide production cumEO1 of at least 0.
    Type: Application
    Filed: January 7, 2022
    Publication date: January 25, 2024
    Inventors: John Robert LOCKEMEYER, Randall Clayton YEATES
  • Patent number: 11801493
    Abstract: Methods for conditioning an ethylene epoxidation catalyst are provided. The conditioning methods comprise contacting an ethylene epoxidation catalyst comprising a carrier, having silver and a rhenium promoter deposited thereon, with a conditioning feed gas comprising oxygen for a period of time of at least 2 hours at a temperature that is above 180° C. and at most 250° C., wherein the contacting of the ethylene epoxidation catalyst with the conditioning feed gas occurs in an epoxidation reactor and in the absence of ethylene. Associated methods for the epoxidation of ethylene are also provided.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: October 31, 2023
    Assignee: SHELL USA, INC.
    Inventors: Marek Matusz, Robert Lewis Paddock, Randall Clayton Yeates, John Robert Lockemeyer
  • Publication number: 20200001277
    Abstract: Methods for conditioning an ethylene epoxidation catalyst are provided. The conditioning methods comprise contacting an ethylene epoxidation catalyst comprising a carrier, having silver and a rhenium promoter deposited thereon, with a conditioning feed gas comprising oxygen for a period of time of at least 2 hours at a temperature that is above 180° C. and at most 250° C., wherein the contacting of the ethylene epoxidation catalyst with the conditioning feed gas occurs in an epoxidation reactor and in the absence of ethylene. Associated methods for the epoxidation of ethylene are also provided.
    Type: Application
    Filed: November 29, 2017
    Publication date: January 2, 2020
    Inventors: Marek MATUSZ, Robert Lewis PADDOCK, Randall Clayton YEATES, John Robert LOCKEMEYER
  • Publication number: 20180161761
    Abstract: An ethylene epoxidation catalyst is disclosed that comprises a fluoride-mineralized carrier having silver and a rhenium promoter deposited thereon, wherein the fluoride-mineralized carrier has: a total fluorine (TF) content less than 5000 ppm as measured by XRF, a water extractable fluorine (WEF) content greater than 45 ppm as measured by microwave extraction and ion specific electrode, and wherein the ratio of TF:WEF is between 10 and 110. Associated methods of manufacturing such catalysts and epoxidation methods using such catalysts are similarly provided.
    Type: Application
    Filed: December 7, 2017
    Publication date: June 14, 2018
    Inventors: Randall Clayton YEATES, John Robert LOCKEMEYER, Donald James REMUS
  • Patent number: 8999882
    Abstract: A process for treating a carrier, or a precursor thereof, to at least partly remove impurities from the carrier, or the precursor thereof, comprising: contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt in a concentration of at most 0.05 molar, wherein the salt comprises a cation and an anion, and wherein the cation is selected from ammonium, phosphonium, organic cations and combinations thereof, and wherein the anion is selected from organic anions, inorganic carboxylates, oxyanions of elements from Groups IIIA through VIIA of the Periodic Table of Elements, and combinations thereof; and separating at least part of the treatment solution from the carrier, or the precursor thereof.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: April 7, 2015
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates
  • Patent number: 8937031
    Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited thereon, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 5.0 mmole/kg, relative to the weight of the catalyst; and wherein the carrier has a monomodal, bimodal or multimodal pore size distribution, a pore diameter of 0.01-200 ?m, a specific surface area of 0.03-10 m2/g, a pore volume of 0.2-0.7 cm3/g, wherein the median pore diameter is 0.1-100 ?m, and a water absorption of 10-80%.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: January 20, 2015
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Marek Matusz, Randall Clayton Yeates
  • Patent number: 8603937
    Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: December 10, 2013
    Assignee: Shell Oil Company
    Inventors: Randall Clayton Yeates, John Robert Lockemeyer, Marek Matusz
  • Publication number: 20130289288
    Abstract: A process for treating a carrier, or a precursor thereof, to at least partly remove impurities from the carrier, or the precursor thereof, comprising: contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt in a concentration of at most 0.05 molar, wherein the salt comprises a cation and an anion, and wherein the cation is selected from ammonium, phosphonium, organic cations and combinations thereof, and wherein the anion is selected from organic anions, inorganic carboxylates, oxyanions of elements from Groups IIIA through VIIA of the Periodic Table of Elements, and combinations thereof; and separating at least part of the treatment solution from the carrier, or the precursor thereof.
    Type: Application
    Filed: June 28, 2013
    Publication date: October 31, 2013
    Inventors: John Robert LOCKEMEYER, Randall Clayton YEATES
  • Patent number: 8536083
    Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: September 17, 2013
    Assignee: Shell Oil Company
    Inventors: Randall Clayton Yeates, John Robert Lockemeyer, Marek Matusz
  • Patent number: 8501664
    Abstract: A process for treating a carrier, or a precursor thereof, to at least partly remove impurities comprising contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt; a process for preparing a catalyst; the catalyst; a process for preparing an olefin oxide by reacting an olefin with oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether or an alkanolamine.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: August 6, 2013
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates
  • Patent number: 8357813
    Abstract: The invention provides a process for the epoxidation of an olefin, which process comprises reacting a feed comprising an olefin and oxygen in the presence of a catalyst comprising a carrier and silver deposited on the carrier, which carrier comprises at least 85 weight percent ?-alumina and has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.3 to 10 ?m.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: January 22, 2013
    Assignee: Shell Oil Company
    Inventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
  • Patent number: 8357825
    Abstract: A process for preparing a 1,2-diol, a 1,2-diol ether or an alkanolamine comprising converting an olefin oxide, wherein the olefin oxide has been obtained by a process for the epoxidation of an olefin, said process comprising using a catalyst comprising a carrier and silver deposited thereon, wherein the carrier comprises at least 85 weight percent ?-alumina and has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore is contained in pores with diameters in the range of from 0.1 to 10 ?m, and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.3 to 10 ?m.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: January 22, 2013
    Assignee: Shell Oil Company
    Inventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
  • Publication number: 20120323026
    Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited thereon, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 5.0 mmole/kg, relative to the weight of the catalyst; and wherein the carrier has a monomodal, bimodal or multimodal pore size distribution, a pore diameter of 0.01-200 ?m, a specific surface area of 0.03-10 m2/g, a pore volume of 0.2-0.7 cm3/g, wherein the median pore diameter is 0.1-100 ?m, and a water absorption of 10-80%.
    Type: Application
    Filed: February 24, 2011
    Publication date: December 20, 2012
    Inventors: John Robert Lockemeyer, Marek Matusz, Randall Clayton Yeates
  • Publication number: 20120226057
    Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.
    Type: Application
    Filed: May 14, 2012
    Publication date: September 6, 2012
    Inventors: Randall Clayton YEATES, John Robert Lockemeyer, Marek Matusz
  • Publication number: 20120136166
    Abstract: The invention provides a process for the epoxidation of an olefin, which process comprises reacting a feed comprising an olefin and oxygen in the presence of a catalyst comprising a carrier and silver deposited on the carrier, which carrier comprises at least 85 weight percent ?-alumina and has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.3 to 10 ?m.
    Type: Application
    Filed: November 18, 2011
    Publication date: May 31, 2012
    Applicant: SHELL OIL COMPANY
    Inventors: William Herman GERDES, John Robert LOCKEMEYER, Donald James REMUS, Thomas SZYMANSKI, Randall Clayton YEATES
  • Patent number: 8148555
    Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: April 3, 2012
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
  • Publication number: 20120065433
    Abstract: A catalyst which comprises a carrier and silver deposited on the carrier, which carrier has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.
    Type: Application
    Filed: November 18, 2011
    Publication date: March 15, 2012
    Applicant: SHELL OIL COMPANY
    Inventors: William Herman GERDES, John Robert LOCKEMEYER, Donald James REMUS, Thomas SZYMANSKI, Randall Clayton YEATES
  • Patent number: 8084390
    Abstract: A catalyst which comprises a carrier and silver deposited on the carrier, which carrier has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.
    Type: Grant
    Filed: June 6, 2006
    Date of Patent: December 27, 2011
    Assignee: Shell Oil Company
    Inventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
  • Publication number: 20100160655
    Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.
    Type: Application
    Filed: December 18, 2008
    Publication date: June 24, 2010
    Inventors: John Robert LOCKEMEYER, Randall Clayton Yeates, Donald Reinalda
  • Patent number: 7741499
    Abstract: There is provided a catalyst carrier comprising a refractory inorganic material having a sodium solubilization rate no greater than 5 ppmw/5 minutes. There is further a catalyst comprising a refractory inorganic material carrier having a sodium solubilization rate no greater than 5 ppmw/5 minutes; and one or more catalytically reactive metals deposited on said carrier. There is also provided a catalyst suitable for the vapor phase production of alkylene oxide from olefins and oxygen comprising an alumina-based carrier having a sodium solubilization rate no greater than 5 ppmw/5 minutes; and catalytically reactive silver deposited on said carrier.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: June 22, 2010
    Assignee: Shell Oil Company
    Inventor: John Robert Lockemeyer