Patents by Inventor Johnathan E. Faltermeier
Johnathan E. Faltermeier has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7923815Abstract: By controlling buried plate doping level and bias condition, different capacitances can be obtained from capacitors on the same chip with the same layout and deep trench process. The capacitors may be storage capacitors of DRAM/eDRAM cells. The doping concentration may be less than 3E19cm?3, a voltage difference between the biases of the buried electrodes may be at least 0.5V, and a capacitance of one capacitor may be at least 1.2 times, such as 2.0 times the capacitance of another capacitor.Type: GrantFiled: January 7, 2008Date of Patent: April 12, 2011Assignee: International Business Machines CorporationInventors: Geng Wang, Kangguo Cheng, Johnathan E. Faltermeier, Paul C. Parries
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Patent number: 7888252Abstract: A method of forming contacts for semiconductor devices, the method including depositing an inter-level dielectric (ILD) over a plurality of gate stacks, in which the divots within the inter-level dielectric layer are defined by the spaces between the gate stacks, filling the divots with an initial fill material, depositing a masking material on the dielectric over the gate stacks, and selectively etching the fill material to form contact vias. The fill material may be a self-assembly material such as a multi-block copolymer in which the blocks self organize vertically within the divots, so that a selective etch of the block material will remove the vertically organized blocks from the divot, but leave at least one block over the gate regions. In another embodiment, the fill material may be a metal, and the masking material may be a parylene based polymer.Type: GrantFiled: February 17, 2009Date of Patent: February 15, 2011Assignee: International Business Machines CorporationInventors: Johnathan E. Faltermeier, Stephan Grunow, Kangguo Cheng, Kevin Petrarca, Kaushik Kumar, Lawrence A. Clevenger, Shom Ponoth, Vidhya Ramachandran
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Publication number: 20110031503Abstract: An FET device is disclosed which contains a source and a drain that are each provided with an extension. The source and the drain, and their extensions, are composed of epitaxial materials containing Ge or C. The epitaxial materials and the Si substrate have differing lattice constants, consequently the source and the drain and their extensions are imparting a state of stress onto the channel. For a PFET device the epitaxial material may be SiGe, or Ge, and the channel may be in a compressive state of stress. For an NFET device the epitaxial material may be SiC and the channel may be in a tensile state of stress. A method for fabricating an FET device is also disclosed. One may form a first recession in the Si substrate to a first depth on opposing sides of the gate. The first recession is filled epitaxially with a first epitaxial material. Then, a second recession may be formed in the Si substrate to a second depth, which is greater than the first depth.Type: ApplicationFiled: August 10, 2009Publication date: February 10, 2011Applicant: International Business Machines CorporationInventors: Bruce B. Doris, Johnathan E. Faltermeier, Lahir S. Adam, Balasubramanian S. Haran
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Publication number: 20100295127Abstract: Disclosed are embodiments of a method of forming, on an SOI wafer, a planar FET with embedded and faceted source/drain stressors. The method incorporates a directional ion implant process to create amorphous regions at the bottom surfaces of source/drain recesses in a single crystalline semiconductor layer of an SOI wafer. Then, an etch process selective to different crystalline planes over others and further selective to single crystalline semiconductor material over amorphous semiconductor material can be performed in order to selectively adjust the shape (i.e., the profile) of the recess sidewalls without increasing the depth of the recesses. Subsequently, an anneal process can be performed to re-crystallize the amorphous regions and an epitaxial deposition process can be used to fill the recesses with source/drain stressor material. Also disclosed are embodiments of a planar FET structure and a design structure for the planar FET.Type: ApplicationFiled: May 21, 2009Publication date: November 25, 2010Applicant: International Business Machines CorporationInventors: Kangguo Cheng, Johnathan E. Faltermeier, Toshiharu Furukawa, Xuefeng Hua
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Patent number: 7833872Abstract: Columnar elements which extend to varying heights above a major surface of a substrate, e.g., polysilicon studs within trenches in the substrate, are recessed to a uniform depth below the major surface. The columnar elements are etched selectively with respect to a material exposed at the surface in an at least partly lateral direction so that the columnar elements are recessed to a uniform depth below the major surface at walls of the trenches.Type: GrantFiled: October 31, 2007Date of Patent: November 16, 2010Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Johnathan E. Faltermeier, Xi Li
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Publication number: 20100210098Abstract: A method of forming contacts for semiconductor devices, the method including depositing an inter-level dielectric (ILD) over a plurality of gate stacks, in which the divots within the inter-level dielectric layer are defined by the spaces between the gate stacks, filling the divots with an initial fill material, depositing a masking material on the dielectric over the gate stacks, and selectively etching the fill material to form contact vias. The fill material may be a self-assembly material such as a multi-block copolymer in which the blocks self organize vertically within the divots, so that a selective etch of the block material will remove the vertically organized blocks from the divot, but leave at least one block over the gate regions. In another embodiment, the fill material may be a metal, and the masking material may be a parylene based polymer.Type: ApplicationFiled: February 17, 2009Publication date: August 19, 2010Applicant: International Business Machines CorporationInventors: Johnathan E. Faltermeier, Stephan Grunow, Kangguo Cheng, Kevin Petrarca, Kaushik Kumar, Lawrence A. Clevenger, Shom Ponoth, Vidhya Ramachandran
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Publication number: 20100207245Abstract: An improved trench structure, and method for its fabrication are disclosed. Embodiments of the present invention provide a trench in which the collar portion has an air gap instead of a solid oxide collar. The air gap provides a lower dielectric constant. Embodiments of the present invention can therefore be used to make higher-performance devices (due to reduced parasitic leakage), or smaller devices, due to the ability to use a thinner collar to achieve the same performance as a thicker collar comprised only of oxide (with no air gap). Alternatively, a design choice can be made to achieve a combination of improved performance and reduced size, depending on the application.Type: ApplicationFiled: January 19, 2010Publication date: August 19, 2010Applicant: International Business Machines CorporationInventors: Kangguo Cheng, Anne Marie Ebert, Johnathan E. Faltermeier
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Publication number: 20100187578Abstract: Stress enhanced transistor devices and methods of fabricating the same are disclosed. In one embodiment, a transistor device comprises: a gate conductor spaced above a semiconductor substrate by a gate dielectric, wherein the semiconductor substrate comprises a channel region underneath the gate conductor and recessed regions on opposite sides of the channel region, wherein the channel region comprises undercut areas under the gate conductor; a stressed material embedded in the undercut areas of the channel region under the gate conductor; and epitaxially grown source and drain regions disposed in the recessed regions of the semiconductor substrate laterally adjacent to the stressed material.Type: ApplicationFiled: January 21, 2010Publication date: July 29, 2010Applicant: International Business Machines CorporationInventors: Johnathan E. Faltermeier, Judson R. Holt, Xuefeng Hua
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Patent number: 7705386Abstract: A memory cell has an access transistor and a capacitor with an electrode disposed within a deep trench. STI oxide covers at least a portion of the electrode, and a liner covers a remaining portion of the electrode. The liner may be a layer of nitride over a layer of oxide. Some of the STI may cover a portion of the liner. In a memory array a pass wordline may be isolated from the electrode by the STI oxide and the liner.Type: GrantFiled: January 7, 2008Date of Patent: April 27, 2010Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Johnathan E. Faltermeier, Herbert L. Ho, Paul C. Parries
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Publication number: 20100048027Abstract: A method for processing a semiconductor fin structure is disclosed. The method includes thermal annealing a fin structure in an ambient containing an isotope of hydrogen. Following the thermal annealing step, the fin structure is etched in a crystal-orientation dependent, self-limiting, manner. The crystal-orientation dependent etch may be selected to be an aqueous solution containing ammonium hydroxide (NH4OH). The completed fin structure has smooth sidewalls and a uniform thickness profile. The fin structure sidewalls are {110} planes.Type: ApplicationFiled: August 21, 2008Publication date: February 25, 2010Applicant: International Business Machines CorporationInventors: Kangguo Cheng, Bruce B. Doris, Johnathan E. Faltermeier, Ying Zhang
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Publication number: 20090267149Abstract: In a field effect transistor (FET), halo features may be formed by etching into the surface of a silicon layer followed by a step of growing a first epitaxial silicon (epi-Si) layer on the etched silicon layer. Source (S) and drain (D), as well as S/D extension features may similarly be formed by etching an epitaxial silicon layer, then filling with another epitaxial layer. Source and Drain, and extensions, and halo, which are normally formed by diffusion, may be formed as discrete elements by etching and filling (epi-Si). This may provide a shallow, highly activated, abrupt S/D extension, an optimally formed halo and deep S/D diffusion doping, and maximized improvement of channel mobility from the compressive or tensile stress from e-SiGe or e-SiC.Type: ApplicationFiled: April 24, 2008Publication date: October 29, 2009Applicant: International Business Machines CorporationInventors: Xuefeng Hua, Johnathan E. Faltermeier, Toshiharu Furukawa, Oleg Gluschenkov
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Publication number: 20090174031Abstract: By controlling buried plate doping level and bias condition, different capacitances can be obtained from capacitors on the same chip with the same layout and deep trench process. The capacitors may be storage capacitors of DRAM/eDRAM cells. The doping concentration may be less than 3E19cm?3, a voltage difference between the biases of the buried electrodes may be at least 0.5V, and a capacitance of one capacitor may be at least 1.2 times, such as 2.0 times the capacitance of another capacitor.Type: ApplicationFiled: January 7, 2008Publication date: July 9, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Geng Wang, Kangguo Cheng, Johnathan E. Faltermeier, Paul C. Parries
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Publication number: 20090173980Abstract: A memory cell has an access transistor and a capacitor with an electrode disposed within a deep trench. STI oxide covers at least a portion of the electrode, and a liner covers a remaining portion of the electrode. The liner may be a layer of nitride over a layer of oxide. Some of the STI may cover a portion of the liner. In a memory array a pass wordline may be isolated from the electrode by the STI oxide and the liner.Type: ApplicationFiled: January 7, 2008Publication date: July 9, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kangguo Cheng, Johnathan E. Faltermeier, Herbert L. Ho, Paul C. Parries
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Publication number: 20090170331Abstract: Disclosed is a method of forming a bottle shaped trench in a substrate which includes forming at least one trench having an upper portion and a lower portion into a semiconductor substrate, the at least one trench having vertical sidewalls that extend to a common bottom wall; implanting ions into the semiconductor substrate abutting the upper portion of the at least one trench to form an amorphous region in the semiconductor substrate abutting the upper portion of the at least one trench; and etching the lower portion of the at least one trench selective to the amorphous region to provide an elongated bottom portion which extends laterally beyond the upper portion.Type: ApplicationFiled: August 7, 2008Publication date: July 2, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kangguo Cheng, Johnathan E. Faltermeier, Carl Radens
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Patent number: 7547608Abstract: A method is provided for forming a polysilicon layer on a substrate and aligning an exposure system with an alignment feature of the substrate through the polysilicon layer. In such method, a polysilicon layer is deposited over the substrate having the alignment feature such that the polysilicon layer reaches a first temperature. The polysilicon layer is then annealed with the substrate to raise the polysilicon layer to a second temperature higher than the first temperature. A photoimageable layer is then deposited over the polysilicon layer, after which an alignment signal including light from the alignment feature is received through the annealed polysilicon layer. Using the alignment signal passing through the annealed polysilicon layer from the alignment feature, an exposure system is aligned with the substrate with improved results.Type: GrantFiled: May 10, 2006Date of Patent: June 16, 2009Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Johnathan E. Faltermeier, James P. Norum
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Publication number: 20090108306Abstract: Columnar elements which extend to varying heights above a major surface of a substrate, e.g., polysilicon studs within trenches in the substrate, are recessed to a uniform depth below the major surface. The columnar elements are etched selectively with respect to a material exposed at the surface in an at least partly lateral direction so that the columnar elements are recessed to a uniform depth below the major surface at walls of the trenches.Type: ApplicationFiled: October 31, 2007Publication date: April 30, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kangguo Cheng, Johnathan E. Faltermeier, Xi Li
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Publication number: 20090104776Abstract: A method for forming lines for semiconductor devices including, depositing a shallow trench isolation (STI) film stack on a silicon substrate, depositing a layer of polysilicon on the STI film stack, depositing a layer of antireflective coating on the layer of polysilicon, developing a phototoresist on the antireflective coating, wherein the photoresist defines a line, etching the layer of antireflective coating and the layer of polysilicon using RIE with a low bias power, removing the photoresist, removing the layer of antireflective coating, etching the STI film stack to form the line, wherein the layer of polysilicon further defines the line.Type: ApplicationFiled: October 18, 2007Publication date: April 23, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: David M. Dobuzinsky, Johnathan E. Faltermeier, Naoyoshi Kusaba, Joyce C. Liu, Munir D. Naeem, Siddhartha Panda, Richard S. Wise, Hongwen Yan
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Publication number: 20090072355Abstract: A protective dielectric layer is formed on a first shallow trench having straight sidewalls, while exposing a second shallow trench. An oxidation barrier layer is formed on the semiconductor substrate. A resist is applied and recessed within the second shallow trench. The oxidation barrier layer is removed above the recessed resist. The resist is removed and thermal oxidation is performed so that a thermal oxide collar is formed above the remaining oxidation mask layer. The oxidation barrier layer is thereafter removed and exposed semiconductor area therebelow depth is etched to form a bottle shaped shallow trench. The first and the bottle shaped trenches are filled with a dielectric material to form a straight sidewall shallow trench isolation structure and a bottle shallow trench isolation structure, respectively. Both shallow trench isolation structures may be employed to provide optimal electrical isolation and device performance to semiconductor devices having different depths.Type: ApplicationFiled: September 17, 2007Publication date: March 19, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kangguo Cheng, Lisa F. Edge, Johnathan E. Faltermeier, Naoyoshi Kusaba
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Patent number: 7494891Abstract: A method forms a node dielectric in a bottle shaped trench and then deposits an initial conductor within the lower portion of the bottle shaped trench, such that a void is formed within the initial conductor. Next, the method forms an insulating collar in the upper portion of the bottle shaped trench above the initial conductor. Then, the method simultaneously etches a center portion of the insulating collar and the initial conductor until the void is exposed. This etching process forms a center opening within the insulating collar and the initial conductor. Additional conductor is deposited in the center opening such that the additional conductor is formed at least to the level of the surface of the substrate.Type: GrantFiled: September 21, 2006Date of Patent: February 24, 2009Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Johnathan E. Faltermeier, Xi Li
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Publication number: 20090047791Abstract: A method of etching semiconductor structures is disclosed. The method may include etching an SRAM portion of a semiconductor device, the method comprising: providing a silicon substrate layer, a nitride layer thereover, an optical dispersive layer over the nitride layer, and a silicon anti-reflective coating layer thereover; etching the silicon anti-reflective coating layer using an image layer; removing the image layer; etching the optical dispersive layer while removing the silicon anti-reflective coating layer; etching the optical dispersive layer and the nitride layer simultaneously; and etching the optical dispersive layer, the nitride layer, and the silicon substrate simultaneously.Type: ApplicationFiled: August 16, 2007Publication date: February 19, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: David M. Dobuzinsky, Johnathan E. Faltermeier, Munir D. Naeem, William C. Wille, Richard S. Wise