Patents by Inventor Johny Debaes

Johny Debaes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7111647
    Abstract: A weaving machine weaves pile fabrics having weft yarns, backing warp yarns, and pile warp yarns. One or several spacers extend between the pile warp yarns either to realize a constant pile height between two pile fabrics formed, or to determine the pile loop height in one or several pile fabrics comprising pile loops. One or several holders clamp the spacers. One or several shed forming devices, drive heddles through which backing and/or pile warp yarns extend to position these warp yarns with respect to the weft yarns. A zone for supplying pile warp yarns extends between a yam supply and the heddles. One or several holders installed between the yarn supply and the one or several shed forming devices clamp the spacers. The holders are installed outside the said supply zone, in such a manner that the pile warp yarns will extend into the supply zone without any hindrance.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: September 26, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7089967
    Abstract: An equipment of a weaving machine in which pile warp yarns (7–13), (16–22) extend through the space between the reed dents and are distributed between a number of pile warp yarn systems and provided on the weaving machine to weave a pile fabric. A group of pile warp yarns (7–22) extend through each space between the reed dents and comprise pile warp yarns of at least two pile warp yarn systems (7–13), (16–22). Because of this it is possible to weave pile fabrics having higher pile densities at a certain reed setting. It is an easy and quick method to modify the equipment of a weaving machine, maintaining the reed setting and the pile warp yarns of each space between the reed dents being distributed between at least two pile warp yarn systems. Furthermore, a weaving process is provided in which, per space between the reed dents the pile warp yarns (7–13), (16–22) of at least two pile warp yarn systems are supplied and a pile fabric woven in that manner.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: August 15, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7086424
    Abstract: This invention relates to a method and to a system for weaving fabrics with two useable sides (W1), (W2), in which per operating cycle one weft thread (6) is inserted, and in which each fabric comprises a first figure warp thread (1) and a second figure warp thread (2) that, in a number of operating cycles, are positioned together alternately above and below the weft insertion level, so that, at both fabric sides, these figure warp threads (1), (2) are bound over the same weft threads (6), while running above one another, and in which the mutual position (upper or lower position) taken up by the first figure warp thread (1) and the second figure warp thread (2) in each fabric (W1), (W2) during the weaving process is determined selectively according to a previously defined figure pattern, preferably by positioning the first (1) and second figure warp threads (2) in a first shed (I) at a first level (POS.
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: August 8, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Ludo Smissaert
  • Publication number: 20060162801
    Abstract: On the one hand, the invention relates to a device for actuating binding and tension warp yarns, comprising at least one first shed forming device for actuating the tension warp yarns, and at least one second shed forming device for actuating the binding warp yarns, wherein the first or the second shed forming devices are provided with a central drive to actuate the respective yarns. On the other hand, the invention relates to a pile weaving machine provided with such a device.
    Type: Application
    Filed: January 25, 2006
    Publication date: July 27, 2006
    Inventor: Johny Debaes
  • Publication number: 20060137758
    Abstract: The invention relates, on the one hand, to a process for weaving fabrics on a weaving machine, wherein these fabrics comprise a plurality of warp yarn systems, wherein for at least two mutually adjacent warp yarn systems, in each of these at least two mutually adjacent warp yarn systems, at least two pile warp yarns with different characteristics are present, and wherein in each of the said warp yarn systems the pile warp yarns are interlaced alternately in the fabric, according to a pattern, for figuring application and are inwoven or float along the fabric for non-figuring application, wherein a bottommost and a topmost fabric (20), (10) are woven according to a double-face weaving method, and the said two mutually adjacent warp yarn systems each comprise the same at least two pile warp yarns (17), (18), (21), (22), (23), (24), (25), (26), in which case, if the one pile warp yarn in the first warp yarn system (17), (21), (23), (25) in non-figuring application, floats or is inwoven in the top fabric (10), re
    Type: Application
    Filed: November 30, 2005
    Publication date: June 29, 2006
    Inventors: Johny Debaes, Marc Delepierre
  • Publication number: 20060118196
    Abstract: On the one hand, the invention relates to a method for weaving face-to-face fabrics on a face-to-face weaving machine, the fabrics (10),(20) consisting of weft yarns (2), ground warp yarns (3) and pile warp yarns (4), and one or several spacers (1) being provided in order to keep the fabrics (10),(20) at a distance during the weaving process, and a weaving reed being provided, comprising reed dents (A),(B),(C) through which the said ground warp yarns (3) and pile warp yarns (4) are extending, and through which the spacers (1) are extending every two or more reed dents (A),(B),(C), wherein the pile warp yarns (4) and the spacers (1) are separated from one another in the respective reed dents (A),(B),(C). On the other hand, the invention relates to a fabric woven in accordance with such a method and a face-to-face weaving machine designed to carry out such a method.
    Type: Application
    Filed: November 30, 2005
    Publication date: June 8, 2006
    Inventor: Johny Debaes
  • Patent number: 7007723
    Abstract: The invention relates to a weft yarn clamp for clamping and releasing weft yarns of a weaving machine, the weft yarn clamp comprising a first and a second clamping element, at least one clamping element of which is a clamping means controlled by an actuator and the actuator comprising a pneumatic system, controlling a clamping means working against a spring force.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: March 7, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Ferdi Dejaegere
  • Patent number: 6988516
    Abstract: A device for driving and guiding a rapier of a weaving machine, comprises a rotatable drive wheel (1) provided for driving a rapier rod (14) in a back and forth movement and a guide channel formed by adjustable guide bodies (10), (11) in order to guide the said rapier rod (14) according to a guide path in co-operation with the drive wheel (1). The guide bodies (10), (11) are part of a guide unit (9) which, as a whole, is adjustable in order to modify the distance between the guide path and the rotation shaft (2) of the drive wheel (1), and where the drive wheel (1) is continuously adjustable in the longitudinal direction of its shaft (2). With this device the clearances of the rapier rod with respect to the drive wheel can be performed easily, rapidly and with great precision, so that this device is able to work with a minimum development of heat and wear.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: January 24, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Dominique Maes, Jo Hullebusch
  • Publication number: 20060000516
    Abstract: This invention relates to a face-to-face weaving machine (15) comprising a cutting bench (3) to guide the movement of a cutting blade in order to cut a face-to-face fabric (18), wherein said cutting bench (3) is carried and/or supported at its extremities (16) by the frame of the weaving machine and in that, at least at one additional location between said extremities, said cutting bench (3) is carried and/or supported by the frame by way of one or more intermediate parts. By this, we obtain a face-to-face weaving machine with a cutting bench that possesses sufficient stiffness to significantly reduce sagging of the cutting bench (3).
    Type: Application
    Filed: July 5, 2005
    Publication date: January 5, 2006
    Inventors: Johny Debaes, Stephan Vanneste
  • Publication number: 20050247367
    Abstract: This invention relates to a method and to a system for weaving fabrics with two useable sides (W1), (W2), in which per operating cycle one weft thread (6) is inserted, and in which each fabric comprises a first figure warp thread (1) and a second figure warp thread (2) that, in a number of operating cycles, are positioned together alternately above and below the weft insertion level, so that, at both fabric sides, these figure warp threads (1), (2) are bound over the same weft threads (6), while running above one another, and in which the mutual position (upper or lower position) taken up by the first figure warp thread (1) and the second figure warp thread (2) in each fabric (W1), (W2) during the weaving process is determined selectively according to a previously defined figure pattern, preferably by positioning the first (1) and second figure warp threads (2) in a first shed (I) at a first level (POS.
    Type: Application
    Filed: May 4, 2005
    Publication date: November 10, 2005
    Inventors: Johny Debaes, Ludo Smissaert
  • Patent number: 6945280
    Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6); (7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3), (5,6), (8,9), (11,12) inserted above one another, and so that pile warp yarns (18), (21), (24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2), (5), (8), (11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave; The present invention likewise relates to pile fabric woven according to this method.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: September 20, 2005
    Assignee: N. V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Publication number: 20050183787
    Abstract: The invention firstly relates to a weaving machine for weaving pile fabrics consisting of weft yarns, backing warp yarns and pile warp yarns comprising: one or several spacers (4, 4a, 4b) extending between the pile warp yarns and which are provided either to realize a constant pile height between two pile fabrics formed, or to determine the pile loop height in one or several pile fabrics comprising pile loops; one or several holders (5, 5a, 5b) for clamping the spacers (4, 4a, 4b); one or several shed forming devices, driving heddles (7) through which backing and/or pile warp yarns extend in order to position these warp yarns with respect to the weft yams; a yarn supply; a zone for supplying pile warp yarns extending between the yarn supply and the heddles (7) driven by the shed forming device, and one or several holders (5, 5a, 5b) being installed between the yarn supply and the one or several shed forming devices in order to clamp the spacers (4, 4a, 4b), and the said holders (5, 5a, 5b) being install
    Type: Application
    Filed: February 25, 2005
    Publication date: August 25, 2005
    Inventor: Johny Debaes
  • Publication number: 20050166989
    Abstract: On the one hand, the invention relates to device for cutting discarded pile loop weft yarns (2) in a fabric (3) that is composed of a backing fabric (100) consisting of weft yarns and warp yarns and that contains pile warp yarns by which, in one or several zones, pile loops are formed over discarded pile loop weft yarns (2), said device (1) being provided with a cutting blade (5) to cut the discarded pile loop weft yarns (2), said device (1) comprising a guiding needle (6) that extends between two rows of pile (4) positioned side by side in the direction of the warp, and said device (1) being provided with two or several guiding yarns (7) in the direction of the warp that push this side by side positioned pile (4a, 4b) away from the guiding needle (6) and the cutting blade (5) in the direction of the weft and that, at the same time, pull the discarded pile loop weft yarns (2) away from the backing fabric (100) in order to present them over the guiding needle (6) to the cutting blade (5) so that they can be se
    Type: Application
    Filed: January 31, 2005
    Publication date: August 4, 2005
    Inventors: Johny Debaes, Bart Deneir
  • Publication number: 20050109416
    Abstract: The invention relates to a lancet device for a face-to-face weaving machine (100), comprising one or several lancets (1,2,3;16), a lancet (1,2,3,16) at one extremity being provided to be installed in a lancet holder and at its other extremity being provided with a lancet tip (4a,4b), the lancets (1,2,3,16) being carried out in at least two embodiments, that are provided to be installed alternately next to one another in the face-to-face weaving machine, each of the two or several lancets (1,2,3,16) installed next to one another in the zone between the point where it is received in the lancet holder and the tip (4a,4b) of the lancet (1,2,3,16) on the opposite extremity of the lancet (1,2,3,16) being provided with one or several zones (C,D), that are not overlapping one another when the lancets (1,2,3,16) are projected in the weft direction. The invention furthermore relates to a face-to-face weaving machine that is equipped with a lancet device according to the invention.
    Type: Application
    Filed: October 18, 2004
    Publication date: May 26, 2005
    Inventors: Johny Debaes, Jos Mertens
  • Patent number: 6837274
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: January 4, 2005
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Gilbert Moulin
  • Patent number: 6817383
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: November 16, 2004
    Inventors: Johny Debaes, Gilbert Moulin
  • Publication number: 20040221910
    Abstract: On the one hand, the invention relates to a method for face-to-face weaving of an upper and a lower fabric on a face-to-face weaving machine, said upper and lower fabric (101, 102) comprising at least a first zone with pile loops, the pile loops being formed around one or several lost pile loop weft yarns (16, 16′), and comprising at least a second zone where no pile loops are formed around lost pile loop weft yarns and catch means (1, 1′) being provided for supporting the lost pile loop weft yarns (16, 16′) within said second zone in one or several areas in the weft direction where no pile loops are formed around these lost pile loop weft yarns (16, 16′). On the other hand, the invention relates to a face-to-face weaving machine for carrying out a method as described above.
    Type: Application
    Filed: March 22, 2004
    Publication date: November 11, 2004
    Inventor: Johny Debaes
  • Publication number: 20040221915
    Abstract: This invention relates to a face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Application
    Filed: March 2, 2004
    Publication date: November 11, 2004
    Inventors: Johny Debaes, Gilbert Moulin
  • Publication number: 20040084101
    Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6);(7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3),(5,6),(8,9),(11,12) inserted above one another, and so that pile warp yarns (18),(21),(24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2),(5),(8),(11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave;
    Type: Application
    Filed: September 11, 2003
    Publication date: May 6, 2004
    Inventor: Johny Debaes
  • Patent number: 6725886
    Abstract: A device for presenting weft yarns (1), (2) to two (or more) rapiers provided above one another of a weaving machine, comprising two yarn carriers (14), which are movable between a receiving position, in which each yarn carrier (14) is able to receive a respective weft yarn (1), (2) to carry along this yarn, and a presenting position in which each yarn carrier (14) is able to present a weft yarn (1), (2) carried along to a respective rapier in order to insert this yarn into a shed. The presenting arms (3), (4) are rotatable above one another in respective intersecting planes of movement. Preferably, the upper presenting arm (3) is rotatable in a horizontal plane of movement, while the lower presenting arm (4) is rotatable in a plane of movement that is inclined downwards in the direction of the presenting position. With a similar presenting device the weft yarns can be taken up very close to the fell of the fabric and cut through, waste selvedges becoming unnecessary and weft yarns can be saved.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: April 27, 2004
    Inventors: Ferdi Dejaegere, Johny Debaes