Abstract: In a system for laser welding work pieces along a collapsing weld interface, methods and apparatus include providing welding pads and/or stop projections on either or both of the work pieces to control the manner or amount of collapse. Preferably, the stop projections exist a separation distance from the weld interface while the welding pads exist at and form a portion of the weld interface. Buffers are taught between the weld interface and stop projection. The work pieces may comprise inkjet printhead lids and bodies. In another aspect, the invention teaches methods of laser welding inkjet printhead lids and bodies according to whether the inkjet printhead body embodies a mono or color ink body type and especially includes selective control of one or more laser light sources to illuminate the inkjet printhead lid in a specific pattern of light.

Abstract: Abstract of the Disclosure In a system for laser welding work pieces along a collapsing weld interface, methods and apparatus include providing welding pads and/or stop projections on either or both of the work pieces to control the manner or amount of collapse. Preferably, the stop projections exist a separation distance from the weld interface while the welding pads exist at and form a portion of the weld interface. Buffers are taught between the weld interface and stop projection. The work pieces may comprise inkjet printhead lids and bodies. In another aspect, the invention teaches methods of laser welding inkjet printhead lids and bodies according to whether the inkjet printhead body embodies a mono or color ink body type and especially includes selective control of one or more laser light sources to illuminate the inkjet printhead lid in a specific pattern of light.

Abstract: The invention provides an improved ink jet cartridge for an ink jet printer and a method for making the improved ink jet cartridge. The ink jet cartridge includes a substantially inflexible frame having at least one pressure port, the frame having at least one peripheral edge. At least one malleable web is provided having a first side and a second side the first side being attached to the peripheral edge of the frame defining a substantially closed cavity. The malleable web is conformed to the cavity by applying a subatmospheric pressure to the cavity before, after or while heating the malleable web in order to substantially conform the web to the cavity thereby creating a variable volume cavity having a substantially predictable pressure/volume relationship. A biasing element is disposed adjacent the first or second side of the malleable web for biasing the web relative to the cavity.