Abstract: A light bar snap bracket assembly includes an elongated rail member, multiple light modules, multiple snap brackets, and multiple locking devices. The light modules are disposed within the rail member channel in a line of light modules extending longitudinally from a first light module disposed at the first end of the rail member to a last light module disposed at the second end of the rail member, the line of light modules defining pairs of adjacent light modules. One of the snap brackets is disposed intermediate each light module in each pair of light modules, one of the snap brackets is disposed intermediate the first light module and the first end of the rail member, and one of the snap brackets is disposed intermediate the last light module and the second end of the rail member. Arm segments of each snap bracket extend longitudinally over tabs extending from the light module sides, of the adjacent light module half portion, with the tabs being received within the notches of the arm segments.

Abstract: A lighthead mounting structure provides both precise alignment of a lighthead and an effective heat transfer path away from heat generating components of the lighthead. Cooperating aluminum brackets are configured to lock together and overlap to provide an effective heat transfer path.

Abstract: A lightbar assembly including a housing including a base of plastic material and warning light modules mounded in the housing. The warning light modules include LEDs attached to PC boards. Thermally conductive pads of a heat conductive plastic material are mounted in the base. A metallic heat conductive element is provided between the PC boards and the thermally conductive pads. A structural member is secured to the outside of the base and is in contact with the thermally conductive pads.

Abstract: A light bar snap bracket assembly includes an elongated rail member, multiple light modules, and multiple snap brackets. The light modules are disposed within the rail member channel in a line of light modules extending longitudinally from a first light module disposed at the first end of the rail member to a last light module disposed at the second end of the rail member, the line of light modules defining pairs of adjacent light modules. One of the snap brackets is disposed intermediate each light module in each pair of light modules, one of the snap brackets is disposed intermediate the first light module and the first end of the rail member, and one of the snap brackets is disposed intermediate the last light module and the second end of the rail member. Arm segments of each snap bracket extend longitudinally over tabs extending from the light module sides, of the adjacent light module half portion, with the tabs being received within the notches of the arm segments.

Abstract: A light assembly is configured to produce a large area of light emission from an LED light source. The LED light source is mounted within a concave reflector and oriented to face the rear of the reflector. A compound reflecting surface diverts axial light from the LED away from the axis of the reflector to avoid blockage by the LED support structure. A peripheral reflecting surface redirects the diverted light. The LED light source may be a linear array of LEDs aligned with a linear focal axis of the reflector.

Abstract: A light assembly is configured to produce a large area of light emission from an LED light source. The LED light source is mounted within a concave reflector and oriented to face the rear of the reflector. A compound reflecting surface diverts axial light from the LED away from the axis of the reflector to avoid blockage by the LED support structure. A peripheral reflecting surface redirects the diverted light. The LED light source may be a linear array of LEDs aligned with a linear focal axis of the reflector.

Abstract: A light bar incorporates an extruded base and top panel where the top panel is supported above the base by two ruggedly constructed electronics enclosures. The base top panel and electronics enclosures form a structure to which various light units, lenses and covers are attached to form the finished light bar. The top panel is one of the last components to be installed, leaving the internal components of the light bar accessible during assembly. Each electronics enclosure may surround a power supply that includes a heat-generating component, such as a power transistor. Each enclosure is provided with an opening through which the heat-generating component protrudes to form a heat transfer interface with a heat sink plate mounted to the outside of the enclosure. A further heat transfer interface is formed between the heat sink plate and the top panel in the assembled light bar.

Abstract: A power supply for use with an associated light bar assembly suitable for use at a warning light on an emergency vehicle that includes a generally planar printed circuit board having at least one discrete component mounted thereon. A power supply housing surrounds the printed circuit board and includes a generally planar heat sink plate. The heat sink plate is disposed in generally parallel relationship to the printed circuit board and is disposed in thermal conduction relationship with respect to a discrete component. A fastener extends through the discrete component to urge the printed circuit board and the generally planar member together. The discrete component may be a MOSFET.