Abstract: A vehicular camera includes a printed circuit board (PCB) having an imager disposed thereat. A lens barrel accommodates a lens and includes a first end and a second end and an annular flange between the first end and the second end. A front camera housing includes a first portion having a first material having a first coefficient of thermal expansion (CTE) and a second portion having a second material having a second CTE, with the first CTE being higher than the second CTE. A rear camera housing and the second portion of the front camera housing are joined to encase the PCB within a cavity formed by joining the front camera housing and the rear camera housing.

Abstract: A vehicular camera assembly includes a lens barrel accommodating at least an outer lens element and an inner lens element. An imager printed circuit board (imager PCB) includes an imager disposed at a side. The lens barrel is disposed at the housing such that the imager is aligned with the inner lens element and the outer lens element, with the inner lens element disposed closer to the imager than the outer lens element. A vacuum exists in a space between the outer lens element and the inner lens element to thermally insulate an outer surface of the outer lens element from an inner surface of the inner lens element. Light passing through the outer lens element, the vacuum, and the inner lens element is imaged by the imager.

Abstract: A vehicular camera module includes a camera housing, an imager printed circuit board and a processor printed circuit board. An imager is disposed at a first side of the imager printed circuit board. A heat transfer element is accommodated in the camera housing and is in thermal conductive contact with an active cooling element and with a second side of the imager printed circuit board or the processor printed circuit board. Circuitry of the camera module is electrically connected to electrical connecting elements that electrically connect to a wire harness of a vehicle when the vehicular camera module is disposed at the vehicle. With the electrical connecting elements electrically connected to the wire harness of the vehicle, heat generated by operation of the vehicular camera module is drawn from the imager printed circuit board to the camera housing via the heat transfer element.

Abstract: A vehicular vision system includes a camera having a housing and a lens barrel including a lens. The camera is configured to be disposed at an exterior portion of a vehicle so as to have a field of view exterior of the vehicle. An image processor is operable to process frames of image data captured by the camera. A heating device is disposed at or near the lens and is activated to initially heat the lens responsive to determination, via processing by the image processor of a frame of captured image data, of a threshold degree of lens occlusion at the lens. The heating device is (i) deactivated responsive to determination that the determined lens occlusion is not water or moisture, or (ii) further powered to increase the heating function responsive to determination that the determined occlusion is water or moisture.

Abstract: A vehicular camera module includes a front housing, a printed circuit board housed by the front housing, an imager at the printed circuit board, a rear housing joined with the front housing, and a coaxial connecting element. With the rear housing joined with the front housing, an inward-extending portion of the coaxial connecting element extends inward of the rear housing towards the front housing and electrically connects with circuitry at the printed circuit board. With the rear housing joined with the front housing, a plurality of spring tabs make electrical connection between the circuitry at the printed circuit board and the rear housing. An outward-extending portion of the coaxial connecting element is configured for coaxial electrical connection to a vehicle connector.

Abstract: A vehicular driver monitoring system includes a camera disposed at an interior rearview mirror assembly of a vehicle equipped with the vehicular driver monitoring system, an electronic control unit (ECU) with an image processor for processing image data captured by the camera. The camera includes an imaging array sensor and a lens and the camera is adjustable by at least one of (i) adjusting a position of the imaging array sensor relative to the lens and (ii) adjusting a position of the lens relative to the imaging array sensor. The system, responsive to processing at the ECU of image data captured by the camera, monitors a body portion of a driver of the vehicle and adjusts the camera to adjust the position of where the monitored body portion of the driver is imaged at the imaging array sensor.

Abstract: A vehicular exterior camera includes a housing having a first portion and a second portion. An imager printed circuit board (imager PCB) includes a first side and a second side opposite the first side and separated from the first side by a thickness of the imager PCB, with an imager disposed at the first side of the imager PCB. A lens barrel accommodates a lens and has an inner end. The first housing portion includes a passageway for receiving the lens barrel. The lens barrel is received through the passageway of the first housing portion. The inner end of the lens barrel is adhesively bonded to the first side of the imager PCB via an adhesive. The adhesive circumscribes the imager at the first side of the imager PCB to enclose an area between the imager PCB and the lens. The imager is disposed within the enclosed area.

Abstract: A vehicular camera includes a front housing portion, a first circuit board having an imager, a second circuit board in board-to-board electrical connection with the first circuit board, and a rear housing portion having a connector for electrically connecting to an electrical connection of a wire harness of a vehicle. The rear housing portion joined with the front housing portion forms a camera housing. The connector of the rear housing portion includes a multi-pin connector having at least three terminals that, with the rear housing portion joined with the front housing portion, electrically connect to respective terminals of the electrical connector at the second circuit board. An electrically conductive metallic shield element is disposed at the rear housing portion and contacts the electrical connector at the second circuit board. The vehicular camera is configured to be mounted at a rear portion of the vehicle and viewing rearward of the vehicle.

Abstract: A vehicular camera includes a camera housing having a first portion and a second portion joined to the first portion. The first portion of the camera housing accommodates a lens and has an attaching portion having a first coefficient of thermal expansion (CTE). A circuit board includes circuitry disposed at a circuit board substrate that has a second CTE that is different from the first CTE. The circuitry includes an imager. The circuit board substrate is attached at the attaching portion of the first portion of the camera housing. When the vehicular camera is operated at an operating temperature greater than 50 degrees C., the attaching portion expands a greater degree than the circuit board substrate. When the vehicular camera is operated at an operating temperature below ?20 degrees C.

Abstract: A vehicular camera assembly includes a camera housing, a circuit board having an imager and a first electrical connector. A rear portion of the camera housing includes an attachment portion having an aperture, and includes a first electrically conductive element at the aperture. A second electrical connector is attached at the rear portion of the camera housing. The second electrical connector includes (i) a connector portion for connecting to a vehicle wire harness, (ii) a connecting end for connecting to the first electrical connector, and (iii) a second electrically conductive element for electrically connecting to the first electrically conductive element. As the second electrical connector is attached at the rear portion of the camera housing, the first electrically conductive element engages the second electrically conductive element to establish and maintain electrically conductive connection between the first and second electrically conductive elements.

Abstract: A vehicular camera includes a front housing portion, a first circuit board having an imager, a second circuit board in board-to-board electrical connection with the first circuit board, and a rear housing portion having a connector for electrically connecting to an electrical connection of a wire harness of a vehicle. The rear housing portion joined with the front housing portion forms a camera housing. The connector of the rear housing portion includes a multi-pin connector having at least three terminals that, with the rear housing portion joined with the front housing portion, electrically connect to respective terminals of the electrical connector at the second circuit board. An electrically conductive metallic shield element is disposed at the rear housing portion and contacts the electrical connector at the second circuit board. The vehicular camera is configured to be mounted at a rear portion of the vehicle and viewing rearward of the vehicle.

Abstract: A vehicular camera is configured to be disposed at a vehicle. The camera includes a circuit board and a lens holder having a lens barrel accommodating a lens. The circuit board has circuitry disposed at a circuit board substrate. The circuitry includes an imager disposed at a first side of the circuit board substrate. The circuit board substrate has a coefficient of thermal expansion (CTE) that is different from the CTE of the lens holder. The circuit board substrate is attached at the structure of the lens holder via a fastener that passes through an oversized hole in the circuit board substrate, with a cross dimension of the oversized hole being greater than a corresponding cross dimension of the fastener. The vehicular camera, via movement of the fastener within the oversized hole, allows for temperature-induced expansion or contraction of the lens holder relative to the circuit board substrate.

Abstract: A vehicular camera module includes a front housing, a printed circuit board housed by the front housing, an imager at the printed circuit board, a rear housing joined with the front housing, and a coaxial connecting element. With the rear housing joined with the front housing, an inward-extending portion of the coaxial connecting element extends inward of the rear housing towards the front housing and electrically connects with circuitry at the printed circuit board. With the rear housing joined with the front housing, a plurality of spring tabs make electrical connection between the circuitry at the printed circuit board and the rear housing. An outward-extending portion of the coaxial connecting element is configured for coaxial electrical connection to a vehicle connector.

Abstract: A method for assembling a vehicular camera includes providing a housing a circuit element. A first housing portion includes a lens holder and a second housing portion includes a connector portion configured for connecting to wiring of a vehicle. A plurality of electrical connector elements are disposed at the connector portion of the second housing portion, each having (i) a first end portion configured for electrically connecting to circuitry of the circuit element and (ii) a second end portion configured for electrically connecting to the vehicle wiring. The first end portions have a thickness that is less than a thickness of the second end portions. When mating the first and second housing portions, the first end portions engage with the circuitry of the circuit element and the electrical connector elements flex as the first end portions engage the circuitry and make electrical connection with the circuitry.

Abstract: A vehicular camera module includes a camera housing, an imager printed circuit board and a processor printed circuit board. An imager is disposed at a first side of the imager printed circuit board. A heat transfer element is accommodated in the camera housing and is in thermal conductive contact with an active cooling element and with a second side of the imager printed circuit board or the processor printed circuit board. Circuitry of the camera module is electrically connected to electrical connecting elements that electrically connect to a wire harness of a vehicle when the vehicular camera module is disposed at the vehicle. With the electrical connecting elements electrically connected to the wire harness of the vehicle, heat generated by operation of the vehicular camera module is drawn from the imager printed circuit board to the camera housing via the heat transfer element.

Abstract: A vehicular camera module includes (i) a lens holder formed of a first material, (ii) a lens barrel accommodating a lens and formed of a second material, (iii) an imager printed circuit board having an imager, and (iv) a processor circuit board having an image processor. The imager printed circuit board is attached at the lens holder with the imager aligned with the lens accommodated in the lens barrel. The processor printed circuit board has circuitry that is electrically connected to circuitry of the imager printed circuit board. The coefficient of thermal expansion of the second material forming the lens barrel is lower than the coefficient of thermal expansion of the first material forming the lens holder. Circuitry of the vehicular camera module includes connecting elements that are configured to electrically connect to a wire harness of a vehicle equipped with the vehicular camera module.

Abstract: A vehicular camera includes a front housing portion having a lens, a circuit board having circuitry established thereat, and a rear plastic housing portion having a connector for electrically connecting to a connector end of a wire harness of the vehicle when the camera is disposed at the vehicle. The rear plastic housing portion includes internal wall structure. The connector of the rear plastic housing portion includes a video signal terminal and a ground-connect terminal. An electrically conductive metallic shield element is disposed within the rear plastic housing portion and corresponds with the internal wall structure of the rear plastic housing portion. The video signal terminal is electrically connected to the circuitry of the circuit board, and the ground-connect terminal is electrically connected to the electrically conductive metallic shield element.

Abstract: A vehicular camera includes a camera housing, a lens assembly having a lens, an imager printed circuit board (imager PCB), and a heating device. The imager PCB is disposed at the camera housing and the lens is aligned with an imager disposed at the imager PCB. The heating device is disposed at at least a portion of the lens assembly and includes an electrically connecting portion having electrical contacts at an end thereof, with the electrical contacts disposed at an inner surface of the camera housing. The heating device is electrically connected to circuitry of the vehicular camera via electrical connectors that electrically connect with the electrical contacts of the electrically connecting portion of the heating device at the camera housing as the vehicular camera is assembled.

Abstract: A vehicular camera assembly includes a front housing portion accommodating a lens, a circuit board having a connecting element, and an electrical connector. The rear housing portion includes a rear attachment portion that has an aperture therethrough. The electrical connector electrically connects a wire harness of the vehicle to the connecting element of the circuit board. The electrical connector includes an electrically conductive element that is electrically conductively connected to a coaxial or shielded wire connecting element of the electrical connector. The rear housing portion includes an electrically conductive element that protrudes through the aperture. As the electrical connector is attached at the rear attachment portion, the electrically conductive element of the rear housing portion engages the electrically conductive element of the electrical connector to establish and maintain electrically conductive connection between the electrically conductive elements.

Abstract: A vehicular camera module includes a metal front housing, a printed circuit board housed by the metal front housing, a lens holder disposed at the metal front housing with the lens aligned with an imager at the printed circuit board, a metal rear housing joined with the metal front housing, and a coaxial connecting element. With the metal rear housing joined with the metal front housing, an inward-extending portion of the coaxial connecting element extends inward of the metal rear housing towards the metal front housing and electrically connects with circuitry at the printed circuit board. With the metal rear housing joined with the metal front housing, a plurality of spring tabs make, via spring contact, an electrical connection between the circuitry at the printed circuit board and the metal rear housing. An outward-extending portion of the coaxial connecting element is configured for coaxial electrical connection to a vehicle connector.