Abstract: A camera for a vision system of a vehicle includes a lens accommodated in a lens barrel, a front camera housing and a rear camera housing. An imager is disposed at a printed circuit board, and a spring-biased electrical connector is disposed at the rear camera housing. The electrical connector includes an inner terminal and an outer terminal for connecting to respective ones of an inner contact and an outer contact at the printed circuit board. As the rear camera housing is moved into engagement with the front camera housing, the inner and outer terminals engage with the inner and outer contacts and compress towards a compressed state and, after the rear camera housing is attached at the front camera housing, are in spring-biased electrical connection with the inner and outer contacts at the printed circuit board.

Abstract: A camera module for a vision system for a vehicle includes a housing, a lens holder and a rear cover. The housing houses a printed circuit board having an imager disposed thereat. The lens holder is attached at a front portion of the housing so that a lens assembly is optically aligned with the imager. The rear cover attaches at an opening at a rear portion of the housing and includes a connecting element for electrically connecting to circuitry at the printed circuit board when the rear cover is attached at the opening at the rear portion of the housing. An outer portion of the connecting element is disposed in a connector portion of the rear cover so as to be electrically connectable to electrically conductive elements of a vehicle connector when the camera module is disposed at the vehicle and the vehicle connector is connected to the connector portion.

Abstract: A camera for a vision system of a vehicle includes a front housing portion having a lens, a circuit board having circuitry established thereat, and a plastic rear housing portion having a connector for electrically connecting to a connector end of a wire harness of the vehicle when the camera is disposed at the vehicle. The front housing portion is mated with the rear housing portion with the circuit board disposed therein. The rear housing portion includes internal wall structure establishing internal surfaces of the rear housing portion. The connector of the rear housing portion includes a multi-pin connector having terminals for electrically connecting to circuitry at the circuit board. An electrically conductive metallic shield element is formed to be disposed within the rear housing portion and to correspond with the internal surfaces of the rear housing portion.

Abstract: A camera assembly for a vision system of a vehicle includes a front housing portion having a lens, a circuit board having an imager and circuitry having an electrical connecting element, and a rear housing portion having a rear attachment portion and a mounting portion configured to attach at a vehicle. When the front housing portion is joined with the rear housing portion, the electrical connecting element of the circuit board is generally aligned with an aperture of the attachment plate and a connecting end of an electrical connector protrudes through the aperture to electrically connect with the electrical connecting element of the circuit board. A structural element of the electrical connector is attached at the attachment plate of the bracket to seal the aperture and to maintain electrical connection of the connecting end of the electrical connector with the electrical connecting element of the circuit board.

Abstract: A method of forming an electrical cable connector for electrically connecting to a camera of a vehicle includes providing a cable, a plurality of terminals and a retaining element. The terminals are pressed into respective receiving portions and passageways of the retaining element, such that pin ends of the terminals protrude from the retaining element. Ends of the electrically conductive wires of the cable are electrically connected at wire receiving ends of the terminals. When the terminals are pressed into the retaining element and the wire ends are electrically connected at the wire receiving ends of the terminals, a wire-terminal-retainer construction is formed at the end of the cable. The wire-terminal-retainer construction is placed in a molding device and a unitary connector end is molded at and over the wire-terminal-retainer construction. The molded unitary connector end includes a connector portion and a sleeve portion.

Abstract: A method for assembling a camera for a vision system of a vehicle includes providing a circuit element having an imager disposed thereat, with the imager including a pixelated imaging array having a plurality of photosensing elements. A lens holder is provided that includes a lens, and a camera housing element is provided. The camera housing element includes an electrical connector having a plurality of electrically conductive pins. The lens is aligned and focused relative to the imager and the circuit element is affixed relative to the lens holder when the lens is aligned and focused relative to the imager. A header connector is positioned and attached at the circuit element after the circuit element is affixed relative to the lens holder. The camera housing element is mated with the lens holder, including electrically connecting the electrically conductive pins to respective electrically conductive elements of the header connector.

Abstract: A vision system of a vehicle includes a camera configured to be disposed at an exterior portion of a vehicle so as to have a field of view exterior of the vehicle. The camera includes a lens. A washer includes a connector and fluid passageway. The washer is configured to be detachably attached at the camera when the camera is disposed at the exterior portion of the vehicle. When attached at the camera, the connector is configured for connection to a washer system of a vehicle such that, when the vehicle washer system is actuated, pressurized fluid flows through the fluid passageway and onto the lens.

Abstract: A camera for a vision system of a vehicle includes a front housing portion, a circuit board and a rear housing portion. The front housing portion includes a lens and the rear housing portion includes first and second connectors for electrically connecting to a vehicle wire harness when the camera is disposed at a vehicle. The circuit board includes circuitry established thereat, with the circuitry being associated with an imager of the camera. The first connector includes a multi-pin connector portion having at least one terminal for electrically connecting to at least one first circuit element at the circuit board. The second connector includes a coaxial cable connector portion that receives a connecting end of a coaxial cable for electrical connection to at least one second circuit element at the circuit board. The first and second connectors are at least in part molded at the rear housing portion.

Abstract: A camera assembly for a vehicle vision system includes a housing with a lens holder at a first housing portion and a connector portion at a second housing portion. The connector portion is configured for connecting to vehicle wiring when the camera assembly is installed at a vehicle. A circuit element is disposed within the housing and a plurality of electrical connector elements is disposed at the connector portion of the second housing portion. Each of the electrical connector elements includes a first end portion configured for electrically connecting to circuitry of the circuit element and a second end portion configured for electrically connecting to the vehicle wiring. The first end portions of the electrical connector elements include flexible elements that, during mating of the first housing portion to the second housing portion, flex as the first end portions engage the circuitry and make electrical connection with the circuitry.

Abstract: A shaft assembly that includes a propshaft member and a constant velocity joint. The constant velocity joint has an outer race, which is coupled for rotation with the propshaft member, an inner race, a plurality of bearing balls disposed between the outer and inner races to transmit rotary power therebetween, a shaft member coupled for rotation with the inner race, and a boot assembly that is sealingly engaged to the outer race and the shaft member. The shaft member defines a coupling portion that extends from the boot assembly. A method for coupling a shaft member to a driveline component is also provided.