Abstract: A fan assembly having a reduced dimension formed by several modifications is described. The fan assembly includes a stator having stator coils positioned within a recessed portion of a pillow that receives the motor. The stator may include wire connections positioned between adjacent stator coils and designed to terminate wires of the stator coils. The wire terminations may be on a protrusion or a post positioned between adjacent stator coils, or alternatively, the wire terminations may be disposed on protruding features of a bushing. The protrusion may be formed from an electrically conductive material and electrically connected to a motor control circuit via a flexible printed circuit. In some embodiments, the protrusion is part of an electrically neutral stator bushing having several pins. Also, a gap region between the bushing and a flange feature is designed to improve an adhesive joint.

Abstract: The described embodiments relate generally to cooling fans and more specifically to a method for balancing an impeller assembly included in a cooling fan. In one embodiment, a balancing ring with an asymmetric shape can be included in an impeller assembly and rotated to correct an unbalance in the impeller assembly. In another embodiment, a balancing ring assembly can be provided including an inner balancing ring and an outer balancing ring. The size and shape of the inner balancing ring can be modified to better correct any unbalance in the impeller assembly.

Abstract: A cooling system for optimizing fan air flow performance without compromising acoustic performance is disclosed. At least three fan feature embodiments are disclosed: (1) sloped fan blades, (2) sloped impeller hubs, and (3) inlet flow guidance features. For the first embodiment, fan blades attached to an impeller disc and having leading edges that progressively curve toward a center of the impeller disc. For the second embodiment, the impeller disc is attached to and centered on an impeller hub that has a sloped hub surface that progressively curves toward the fan blades. For the third embodiment, an inlet flow guidance feature is positioned within a region surrounding a fan's inlet promoting smooth passage of air into the fan. In some embodiments, all three fan features are combined.

Abstract: An electrostatic discharge apparatus for use with a hub and spindle assembly for a disc drive storage system comprising a spindle; a hub rotatably mounted on the spindle; a capsule formed at least in part from an electrically conductive material that can be placed in electrical communication with the hub and defining a chamber configured to hold an electrically conductive fluid and defining at least one capillary channel in fluid communication with an opening formed in the capsule, the opening configured to permit rotation about the spindle, and to permit a meniscus formed by the conductive fluid proximate to the opening to electrically contact the spindle during rotation of the hub about the spindle.

Abstract: The described embodiments relate to improving efficiency of a low-profile cooling fan. In one embodiment, an impeller of the cooling fan includes a shroud which covers a central portion of the impeller, thereby allowing a central inlet portion of the blades to have an increased fan blade height when compared to a cooling fan constrained by minimum part tolerances between the fan blades and a portion of the fan housing. In some embodiments, the impeller includes splitter blades that can improve performance of the low-profile cooling fan.

Abstract: The described embodiments relate generally to improving performance characteristics of a low profile fan. More specifically configurations having sloped fan blade edges are disclosed. By applying a gradual slope to each of the fan blades, performance of the fan can be increased without risking contact or rubbing between the fan blades and a fan housing. In some embodiments, the sloped fan blades can be configured to prevent contact when bearings of the fan include a certain amount of tilt play.

Abstract: A method to reduce acoustic noise in a cooling fan motor is disclosed. The method includes reducing the slew rate of a PWM (pulse width modulation) voltage waveform applied to energize a coil of the fan motor. This slew rate reduction results in lower mechanical vibrations and acoustic noise in the fan motor. In one embodiment, the slew rate reduction is performed during startup of the fan motor, when the motor is spinning slowly and there is little air flow noise. In another embodiment, the slew rate reduction is not performed during high speed operation of the fan motor, when the fan motor is spinning very fast and air flow noise masks the motor noise. In one embodiment, there is variable slew rate control depending on the speed of the fan motor.

Abstract: A fluid dynamic bearing motor and method are provided for use with various disc drive memory device products differently rated by operational rotational speed. The operational speeds are those speeds measured during reading and writing memory operations to the memory device. In an aspect, the present invention meets full operating requirements, including stiffness and power requirements, at multiple rated speeds for use with either standard or high-end performance disc drive products. Costs associated with a dedicated manufacturing line for high-end products are substantially reduced. A single manufacturing line can serve both standard and high-end disc drive memory device products. The present invention is especially useful in reducing costs of 2.5 inch notebook products that are typically marketed in two levels of performance, namely, 5400 RPM standard performance products and 7200 RPM high performance products.

Abstract: The described embodiments relate generally to cooling fans and more specifically to a method for balancing an impeller assembly included in a cooling fan. In one embodiment, a balancing ring with an asymmetric shape can be included in an impeller assembly and rotated to correct an unbalance in the impeller assembly. In another embodiment, a balancing ring assembly can be provided including an inner balancing ring and an outer balancing ring. The size and shape of the inner balancing ring can be modified to better correct any unbalance in the impeller assembly.

Abstract: An apparatus includes a hub, a first disk, a second disk, and a spacer. The hub is supported for relative rotation about a stationary component. The first disk is mounted to the hub with a first dynamic resonance mode associated therewith. The second disk is mounted to the hub with a second dynamic resonance mode associated therewith. The spacer is positioned between the first disk and the second disk, wherein the spacer is operable to cause the first dynamic resonance mode to be different from the second dynamic resonance mode.

Abstract: An apparatus includes a hub, a first disk, a second disk, and a spacer. The hub is supported for relative rotation about a stationary component. The first disk is mounted to the hub with a first dynamic resonance mode associated therewith. The second disk is mounted to the hub with a second dynamic resonance mode associated therewith. The spacer is positioned between the first disk and the second disk, wherein the spacer is operable to cause the first dynamic resonance mode to be different from the second dynamic resonance mode.

Abstract: A fan assembly for a computing device is disclosed. The device can include an impeller having a number of blades and a motor for turning the blades. The motor can turn the blades via a magnetic interaction between the impeller and the motor. A fluid dynamic thrust bearing can be used to control a position of the impeller relative to the motor. In particular, the impeller can be configured to rotate around an axis and the thrust bearing can be used to control movement of the impeller in a direction aligned with the rotational axis. In one embodiment, the thrust bearing can be configured to stabilize the impeller when vibratory forces act upon the fan assembly. More particularly, parameters associated with the thrust bearing can be selected to counteract vibratory forces emitted by a speaker system.

Abstract: The present invention provides a motor assembly method for mounting to a base. The motor assembly includes a stator assembly having a plurality of stator teeth. Each stator tooth is configured to support a stator coil. The motor assembly also includes a flexible printed circuit having top and bottom surfaces and an end portion. The end portion is affixed to the stator assembly at the top surface. The bottom surface is affixed to the base.

Abstract: A typical dynamic bearing design comprises a ring shaped or circular thrust plate mounted at or near the end of a shaft, the shaft defining together with a surrounding sleeve a journal bearing by providing grooves on only one of the two surfaces facing the gap between the shaft and sleeve. On the ring shaped thrust plate supported by the shaft, the traditional upward thrust bearing defined between the lower face of the thrust plate and the facing surface of the sleeve is maintained; but no grooves are on the surface of the thrust plate distant from the shaft and a facing counterplate surface. Further, the journal bearing is defined to have an asymmetry so that a bias force pressure along the surface of the shaft toward the thrust plate is established.

Abstract: An electrostatic discharge apparatus for use with a hub and spindle assembly for a disc drive storage system comprising a spindle; a hub rotatably mounted on the spindle; a capsule formed at least in part from an electrically conductive material that can be placed in electrical communication with the hub and defining a chamber configured to hold an electrically conductive fluid and defining at least one capillary channel in fluid communication with an opening formed in the capsule, the opening configured to permit rotation about the spindle, and to permit a meniscus formed by the conductive fluid proximate to the opening to electrically contact the spindle during rotation of the hub about the spindle.

Abstract: A typical dynamic bearing design comprises a ring shaped or circular thrust plate mounted at or near the end of a shaft, the shaft defining together with a surrounding sleeve a journal bearing by providing grooves on only one of the two surfaces facing the gap between the shaft and sleeve. On the ring shaped thrust plate supported by the shaft, the traditional upward thrust bearing defined between the lower face of the thrust plate and the facing surface of the sleeve is maintained; but no grooves are on the surface of the thrust plate distant from the shaft and a facing counterplate surface. Further, the journal bearing is defined to have an asymmetry so that a bias force pressure along the surface of the shaft toward the thrust plate is established.

Abstract: An electrostatic discharge apparatus for use with a hub and spindle assembly for a disc drive storage system comprising a spindle; a hub rotatably mounted on the spindle; a capsule formed at least in part from an electrically conductive material that can be placed in electrical communication with the hub and defining a chamber configured to hold an electrically conductive fluid and defining at least one capillary channel in fluid communication with an opening formed in the capsule, the opening configured to permit rotation about the spindle, and to permit a meniscus formed by the conductive fluid proximate to the opening to electrically contact the spindle during rotation of the hub about the spindle.

Abstract: The present invention provides a motor assembly for mounting to a base. The motor assembly includes a stator assembly having a plurality of stator teeth. Each stator tooth is configured to support a stator coil. The motor assembly also includes a flexible printed circuit having top and bottom surfaces and an end portion. The end portion is affixed to the stator assembly at the top surface. The bottom surface is affixed to the base.

Abstract: The present invention provides a motor assembly for mounting to a base. The motor assembly includes a stator assembly having a plurality of stator teeth. Each stator tooth is configured to support a stator coil. The motor assembly also includes a flexible printed circuit having top and bottom surfaces and an end portion. The end portion is affixed to the stator assembly at the top surface. The bottom surface is affixed to the base.

Abstract: A typical dynamic bearing design comprises a ring shaped or circular thrust plate mounted at or near the end of a shaft, the shaft defining together with a surrounding sleeve a journal bearing by providing grooves on only one of the two surfaces facing the gap between the shaft and sleeve. On the ring shaped thrust plate supported by the shaft, the traditional upward thrust bearing defined between the lower face of the thrust plate and the facing surface of the sleeve is maintained; but no grooves are on the surface of the thrust plate distant from the shaft and a facing counterplate surface. Further, the journal bearing is defined to have an asymmetry so that a bias force pressure along the surface of the shaft toward the thrust plate is established.