Patents by Inventor Joseph F. Shepard
Joseph F. Shepard has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10355104Abstract: Methods of forming a field-effect transistor and structures for a field-effect transistor. A gate structure is formed that overlaps with a channel region beneath a top surface of a semiconductor fin. The semiconductor fin is etched with an anisotropic etching process to form a cavity having a sidewall with a planar section extending vertically toward the top surface of the semiconductor fin and adjacent to the channel region in the semiconductor fin. The semiconductor fin is then etched with an isotropic etching process that widens the cavity at the top surface while preserving verticality of the planar section.Type: GrantFiled: October 27, 2017Date of Patent: July 16, 2019Assignee: GLOBALFOUNDRIES Inc.Inventors: Yi Qi, Sang Woo Lim, Kyung-Bum Koo, Alina Vinslava, Pei Zhao, Zhenyu Hu, Hsien-Ching Lo, Joseph F. Shepard, Jr., Shesh Mani Pandey
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Publication number: 20190131432Abstract: Methods of forming a field-effect transistor and structures for a field-effect transistor. A gate structure is formed that overlaps with a channel region beneath a top surface of a semiconductor fin. The semiconductor fin is etched with an anisotropic etching process to form a cavity having a sidewall with a planar section extending vertically toward the top surface of the semiconductor fin and adjacent to the channel region in the semiconductor fin. The semiconductor fin is then etched with an isotropic etching process that widens the cavity at the top surface while preserving verticality of the planar section.Type: ApplicationFiled: October 27, 2017Publication date: May 2, 2019Inventors: Yi Qi, Sang Woo Lim, Kyung-Bum Koo, Alina Vinslava, Pei Zhao, Zhenyu Hu, Hsien-Ching Lo, Joseph F. Shepard, JR., Shesh Mani Pandey
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Patent number: 10211045Abstract: An insulator is formed by flowable chemical vapor deposition (FCVD) process. The insulator is cured by exposing the insulator to ultraviolet light while flowing ozone over the insulator to produce a cured insulator. The curing process forms nitrogen, hydrogen, nitrogen monohydride, or hydroxyl-rich atomic clusters in the insulator. Following the curing process, these methods select wavelengths of microwave radiation (that will be subsequently used during annealing) so that such wavelengths excite the nitrogen, hydrogen, nitrogen monohydride, or hydroxyl-rich atomic clusters. Then, these methods anneal the cured insulator by exposing the cured insulator to microwave radiation in an inert (e.g., non-oxidizing) ambient atmosphere, at a temperature below 500° C., so as to increase the density of the cured insulator.Type: GrantFiled: January 24, 2018Date of Patent: February 19, 2019Assignee: GLOBALFOUNDRIES INC.Inventors: Rishikesh Krishnan, Joseph K. Kassim, Bharat V. Krishnan, Joseph F. Shepard, Jr., Rinus Tek Po Lee, Yiheng Xu
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Patent number: 10192822Abstract: A method for forming a precision resistor or an e-fuse structure where tungsten silicon is used. The tungsten silicon layer is modified by implanting nitrogen into the structure.Type: GrantFiled: February 16, 2015Date of Patent: January 29, 2019Assignee: GLOBALFOUNDRIES INC.Inventors: Domingo A. Ferrer, Kriteshwar K. Kohli, Siddarth A. Krishnan, Joseph F. Shepard, Jr., Keith Kwong Hon Wong
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Publication number: 20190027556Abstract: A method of forming a shallow trench isolation (STI) for an integrated circuit (IC) structure to mitigate fin bending disclosed. The method may include forming a first insulator layer in a first portion of an opening in a substrate by a bottom-up atomic layer deposition (ALD) process; and forming a second insulator layer on the first insulator layer in a second portion of the opening. The opening may be position between a set of fins in the substrate. The method may further include forming an oxide liner in the opening before the forming the first insulator layer. The second insulator layer may be formed by deposition using a flowable chemical vapor deposition (FCVD) process, high aspect ratio process (HARP), high-density plasma chemical vapor deposition (HDP CVD) process, or any other conventional insulator material deposition process.Type: ApplicationFiled: July 21, 2017Publication date: January 24, 2019Inventors: Jiehui Shu, Rishikesh Krishnan, Jinping Liu, Yiheng Xu, Joseph F. Shepard, JR.
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Patent number: 10043753Abstract: The present disclosure relates to semiconductor structures and, more particularly, to airgaps which isolate metal lines and methods of manufacture. The structure includes: a plurality of metal lines formed on an insulator layer; and a dielectric material completely filling a space having a first dimension between metal lines of the plurality of metal lines and providing a uniform airgap with a space having a second dimension between metal lines of the plurality of metal lines. The first dimension is larger than the second dimension.Type: GrantFiled: December 13, 2016Date of Patent: August 7, 2018Assignee: GLOBALFOUNDRIES INC.Inventors: Huy Cao, Zhiguo Sun, Joseph F. Shepard, Jr., Moosung M. Chae
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Publication number: 20180166383Abstract: The present disclosure relates to semiconductor structures and, more particularly, to airgaps which isolate metal lines and methods of manufacture. The structure includes: a plurality of metal lines formed on an insulator layer; and a dielectric material completely filling a space having a first dimension between metal lines of the plurality of metal lines and providing a uniform airgap with a space having a second dimension between metal lines of the plurality of metal lines. The first dimension is larger than the second dimension.Type: ApplicationFiled: December 13, 2016Publication date: June 14, 2018Inventors: Huy CAO, Zhiguo SUN, Joseph F. SHEPARD, JR., Moosung M. CHAE
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Patent number: 9831084Abstract: A surface of a semiconductor-containing dielectric material/oxynitride/nitride is treated with a basic solution in order to provide hydroxyl group termination of the surface. A dielectric metal oxide is subsequently deposited by atomic layer deposition. The hydroxyl group termination provides a uniform surface condition that facilitates nucleation and deposition of the dielectric metal oxide, and reduces interfacial defects between the oxide and the dielectric metal oxide. Further, treatment with the basic solution removes more oxide from a surface of a silicon germanium alloy with a greater atomic concentration of germanium, thereby reducing a differential in the total thickness of the combination of the oxide and the dielectric metal oxide across surfaces with different germanium concentrations.Type: GrantFiled: October 3, 2015Date of Patent: November 28, 2017Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Takashi Ando, Michael P. Chudzik, Min Dai, Martin M. Frank, David F. Hilscher, Rishikesh Krishnan, Barry P. Linder, Claude Ortolland, Joseph F. Shepard, Jr.
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Patent number: 9806161Abstract: One aspect of the disclosure relates to and integrated circuit structure and methods of forming the same. The integrated circuit structure may include: a thin gate dielectric device on a substrate, the thin gate dielectric device including: a first interfacial layer over a set of fins within the substrate, wherein the interfacial layer has a thickness of approximately 1.0 nanometers (nm) to approximately 1.2 nm; and a thick gate dielectric device on the substrate adjacent to the thin gate dielectric device, the thick gate dielectric device including: a second interfacial layer over the set of fins within the substrate; and a nitrided oxide layer over the second interfacial layer, wherein the nitrided oxide layer includes a thickness of approximately 3.5 nm to approximately 5.0 nm.Type: GrantFiled: April 7, 2016Date of Patent: October 31, 2017Assignee: GLOBALFOUNDRIES INC.Inventors: Shahrukh A. Khan, Unoh Kwon, Shahab Siddiqui, Sean M. Polvino, Joseph F. Shepard, Jr.
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Publication number: 20170294519Abstract: One aspect of the disclosure relates to and integrated circuit structure and methods of forming the same. The integrated circuit structure may include: a thin gate dielectric device on a substrate, the thin gate dielectric device including: a first interfacial layer over a set of fins within the substrate, wherein the interfacial layer has a thickness of approximately 1.0 nanometers (nm) to approximately 1.2 nm; and a thick gate dielectric device on the substrate adjacent to the thin gate dielectric device, the thick gate dielectric device including: a second interfacial layer over the set of fins within the substrate; and a nitrided oxide layer over the second interfacial layer, wherein the nitrided oxide layer includes a thickness of approximately 3.5 nm to approximately 5.0 nm.Type: ApplicationFiled: April 7, 2016Publication date: October 12, 2017Inventors: Shahrukh A. Khan, Unoh Kwon, Shahab Siddiqui, Sean M. Polvino, Joseph F. Shepard, JR.
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Publication number: 20160240478Abstract: A method for forming a precision resistor or an e-fuse structure where tungsten silicon is used. The tungsten silicon layer is modified by implanting nitrogen into the structure.Type: ApplicationFiled: February 16, 2015Publication date: August 18, 2016Inventors: Domingo A. Ferrer, Kriteshwar K. Kohli, Siddarth A. Krishnan, Joseph F. Shepard, JR., Keith Kwong Hon Wong
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Patent number: 9373501Abstract: A surface of a semiconductor-containing dielectric material/oxynitride/nitride is treated with a basic solution in order to provide hydroxyl group termination of the surface. A dielectric metal oxide is subsequently deposited by atomic layer deposition. The hydroxyl group termination provides a uniform surface condition that facilitates nucleation and deposition of the dielectric metal oxide, and reduces interfacial defects between the oxide and the dielectric metal oxide. Further, treatment with the basic solution removes more oxide from a surface of a silicon germanium alloy with a greater atomic concentration of germanium, thereby reducing a differential in the total thickness of the combination of the oxide and the dielectric metal oxide across surfaces with different germanium concentrations.Type: GrantFiled: April 16, 2013Date of Patent: June 21, 2016Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Takashi Ando, Michael P. Chudzik, Min Dai, Martin M. Frank, David F. Hilscher, Rishikesh Krishnan, Barry P. Linder, Claude Ortolland, Joseph F. Shepard, Jr.
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Patent number: 9257519Abstract: A semiconductor device is disclosed. The semiconductor device includes a substrate; and a gate structure disposed directly on the substrate, the gate structure including: a graded region with a varied material concentration profile; and a metal layer disposed on the graded region.Type: GrantFiled: November 15, 2013Date of Patent: February 9, 2016Assignee: GlobalFoundries, Inc.Inventors: Michael P. Chudzik, Min Dai, Jinping Liu, Joseph F. Shepard, Jr., Keith K. H. Wong
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Publication number: 20160027640Abstract: A surface of a semiconductor-containing dielectric material/oxynitride/nitride is treated with a basic solution in order to provide hydroxyl group termination of the surface. A dielectric metal oxide is subsequently deposited by atomic layer deposition. The hydroxyl group termination provides a uniform surface condition that facilitates nucleation and deposition of the dielectric metal oxide, and reduces interfacial defects between the oxide and the dielectric metal oxide. Further, treatment with the basic solution removes more oxide from a surface of a silicon germanium alloy with a greater atomic concentration of germanium, thereby reducing a differential in the total thickness of the combination of the oxide and the dielectric metal oxide across surfaces with different germanium concentrations.Type: ApplicationFiled: October 3, 2015Publication date: January 28, 2016Inventors: Takashi Ando, Michael P. Chudzik, Min Dai, Martin M. Frank, David F. Hilscher, Rishikesh Krishnan, Barry P. Linder, Claude Ortolland, Joseph F. Shepard, JR.
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Patent number: 9099461Abstract: A method of forming a semiconductor device is disclosed. The method includes: forming a dielectric region on a substrate; annealing the dielectric region in an environment including ammonia (NH3); monitoring a nitrogen peak of at least one of the substrate and the dielectric region during the annealing; and adjusting a parameter of the environment based on the monitoring of the nitrogen peak.Type: GrantFiled: June 7, 2012Date of Patent: August 4, 2015Assignee: International Business Machines CorporationInventors: Michael P. Chudzik, Min Dai, Jinping Liu, Paul A. Ronsheim, Joseph F. Shepard, Jr., Shahab Siddiqui
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Patent number: 9059315Abstract: Embodiments include methods of forming an nFET-tuned gate dielectric and a pFET-tuned gate dielectric. Methods may include forming a high-k layer above a substrate having a pFET region and an nFET region, forming a first sacrificial layer, a pFET work-function metal layer, and a second sacrificial layer above the first high-k layer in the pFET region, and an nFET work-function metal layer above the first high-k layer in the nFET region and above the second sacrificial layer in the pFET region. The first high-k layer then may be annealed to form an nFET gate dielectric layer in the nFET region and a pFET gate dielectric layer in the pFET region. The first high-k layer may be annealed in the presence of a nitrogen source to cause atoms from the nitrogen source to diffuse into the first high-k layer in the nFET region.Type: GrantFiled: January 2, 2013Date of Patent: June 16, 2015Assignees: International Business Machines Corporation, GLOBALFOUNDRIES, Inc.Inventors: Takashi Ando, Maryjane Brodsky, Michael P. Chudzik, Min Dai, Siddarth A. Krishnan, Joseph F. Shepard, Jr., Yanfeng Wang, Jinping Liu
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Patent number: 9029959Abstract: A composite high dielectric constant (high-k) gate dielectric includes a stack of a doped high-k gate dielectric and an undoped high-k gate dielectric. The doped high-k gate dielectric can be formed by providing a stack of a first high-k dielectric material layer and a dopant metal layer and annealing the stack to induce the diffusion of the dopant metal into the first high-k dielectric material layer. The undoped high-k gate dielectric is formed by subsequently depositing a second high-k dielectric material layer. The composite high-k gate dielectric can provide an increased gate-leakage oxide thickness without increasing inversion oxide thickness.Type: GrantFiled: June 29, 2012Date of Patent: May 12, 2015Assignee: International Business Machines CorporationInventors: MaryJane Brodsky, Michael P. Chudzik, Min Dai, Joseph F. Shepard, Jr., Shahab Siddiqui, Yanfeng Wang, Jinping Liu
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Publication number: 20140308821Abstract: A surface of a semiconductor-containing dielectric material/oxynitride/nitride is treated with a basic solution in order to provide hydroxyl group termination of the surface. A dielectric metal oxide is subsequently deposited by atomic layer deposition. The hydroxyl group termination provides a uniform surface condition that facilitates nucleation and deposition of the dielectric metal oxide, and reduces interfacial defects between the oxide and the dielectric metal oxide. Further, treatment with the basic solution removes more oxide from a surface of a silicon germanium alloy with a greater atomic concentration of germanium, thereby reducing a differential in the total thickness of the combination of the oxide and the dielectric metal oxide across surfaces with different germanium concentrations.Type: ApplicationFiled: April 16, 2013Publication date: October 16, 2014Applicant: International Business Machines CorporationInventors: Takashi Ando, Michael P. Chudzik, Min Dai, Martin M. Frank, David F. Hilscher, Rishikesh Krishnan, Barry P. Linder, Claude Ortolland, Joseph F. Shepard, JR.
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Publication number: 20140183051Abstract: A system and method generate atomic hydrogen (H) for deposition of a pure metal in a three-dimensional (3D) structure. The method includes forming a monolayer of a compound that includes the pure metal. The method also includes depositing the monolayer on the 3D structure and immersing the 3D structure with the monolayer in an electrochemical cell chamber including an electrolyte. Applying a negative bias voltage to the 3D structure with the monolayer and a positive bias voltage to a counter electrode generates atomic hydrogen from the electrolyte and deposits the pure metal from the monolayer in the 3D structure.Type: ApplicationFiled: January 2, 2013Publication date: July 3, 2014Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Michael P. Chudzik, Min Dai, Rishikesh Krishnan, Joseph F. Shepard, JR.
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Publication number: 20140187028Abstract: Embodiments include methods of forming an nFET-tuned gate dielectric and a pFET-tuned gate dielectric. Methods may include forming a high-k layer above a substrate having a pFET region and an nFET region, forming a first sacrificial layer, a pFET work-function metal layer, and a second sacrificial layer above the first high-k layer in the pFET region, and an nFET work-function metal layer above the first high-k layer in the nFET region and above the second sacrificial layer in the pFET region. The first high-k layer then may be annealed to form an nFET gate dielectric layer in the nFET region and a pFET gate dielectric layer in the pFET region. The first high-k layer may be annealed in the presence of a nitrogen source to cause atoms from the nitrogen source to diffuse into the first high-k layer in the nFET region.Type: ApplicationFiled: January 2, 2013Publication date: July 3, 2014Applicants: GLOBALFOUNDRIES INC., INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Takashi Ando, Maryjane Brodsky, Michael P. Chudzik, Min Dai, Siddarth A. Krishnan, Joseph F. Shepard, JR., Yanfeng Wang, Jinping Liu