Abstract: An electric cable assembly may include an electric cable and a conductive contact. The electric cable has a conductive core, an inner insulation jacket surrounding the conductive core, a conductive layer surrounding the inner insulation jacket, and an outer insulation jacket surrounding the conductive layer. The conductive contact is injection molded around the conductive layer at a prepared section of the electric cable so that the conductive contact can conduct electric current from the conductive layer.

Abstract: A shielded electric cable assembly comprises a shielded electric cable and a shield terminal. The shield terminal comprises a ferrule of one-piece construction having an inner ferrule portion and an outer ferrule portion that is radially spaced from the inner ferrule portion and attached to the inner ferrule portion by an end wall. The inner ferrule portion is disposed between an inner insulation jacket of the shielded electric cable and an exposed end portion of an intermediate conductive layer surrounding the inner insulation jacket. The outer ferrule portion is crimped about the exposed end portion of the intermediate conductive layer to crimp the inner ferrule portion tightly around the inner insulation jacket and to clamp exposed end portion of the intermediate conductive layer between the inner ferrule portion and the outer ferrule portion of the one piece ferrule. A conductive cylindrical shell is attached to the one-piece ferrule.

Abstract: An electromagnetically shielded cable includes a shell having an end portion and a shield embedded in the end portion of the shell. A method of forming the electromagnetically shielded cable is also provided. The method includes the steps of inserting the end portion of the shield into a mold, and embedding the end portion of the shield in the shell. In one embodiment, the shell includes a connector extending from the shell and through an opening defined by the shield for embedding the shield in the shell. In another embodiment, the shield is embedded directly in the end portion of the shell.

Abstract: A braided shield includes a housing formed from a plurality of wires braided together and having a dual-layer configuration. The housing has an outer layer integrally formed with an inner layer. A support is at least partially disposed in the housing, and the inner layer is disposed between the support and the outer layer. The inner layer and outer layer reduce electromagnetic radiation leakage into/out of the housing by reducing the number of holes in the housing. Forming the braided shield includes providing the housing, which defines a longitudinal axis and a passage extending along the longitudinal axis. The housing has an end portion, and the end portion is compressed transverse to the longitudinal axis. The end portion is then forced into the passage. Accordingly, the braid shield reduces or eliminates electromagnetic radiation while providing a strong and consistent crimp with the support.

Abstract: An electric cable assembly may include an electric cable and a conductive contact. The electric cable has a conductive core, an inner insulation jacket surrounding the conductive core, a conductive layer surrounding the inner insulation jacket, and an outer insulation jacket surrounding the conductive layer. The conductive contact is injection molded around the conductive layer at a prepared section of the electric cable so that the conductive contact can conduct electric current from the conductive layer.

Abstract: An electromagnetically shielded cable includes a shell having an end portion and a shield embedded in the end portion of the shell. A method of forming the electromagnetically shielded cable is also provided. The method includes the steps of inserting the end portion of the shield into a mold, and embedding the end portion of the shield in the shell. In one embodiment, the shell includes a connector extending from the shell and through an opening defined by the shield for embedding the shield in the shell. In another embodiment, the shield is embedded directly in the end portion of the shell.

Abstract: A braided shield includes a housing formed from a plurality of wires braided together and having a dual-layer configuration. The housing has an outer layer integrally formed with an inner layer. A support is at least partially disposed in the housing, and the inner layer is disposed between the support and the outer layer. The inner layer and outer layer reduce electromagnetic radiation leakage into/out of the housing by reducing the number of holes in the housing. Forming the braided shield includes providing the housing, which defines a longitudinal axis and a passage extending along the longitudinal axis. The housing has an end portion, and the end portion is compressed transverse to the longitudinal axis. The end portion is then forced into the passage. Accordingly, the braid shield reduces or eliminates electromagnetic radiation while providing a strong and consistent crimp with the support.

Abstract: A shielded electric cable assembly comprises a shielded electric cable and a shield terminal. The shield terminal comprises a ferrule of one-piece construction having an inner ferrule portion and an outer ferrule portion that is radially spaced from the inner ferrule portion and attached to the inner ferrule portion by an end wall. The inner ferrule portion is disposed between an inner insulation jacket of the shielded electric cable and an exposed end portion of an intermediate conductive layer surrounding the inner insulation jacket. The outer ferrule portion is crimped about the exposed end portion of the intermediate conductive layer to crimp the inner ferrule portion tightly around the inner insulation jacket and to clamp exposed end portion of the intermediate conductive layer between the inner ferrule portion and the outer ferrule portion of the one piece ferrule. A conductive cylindrical shell is attached to the one-piece ferrule.

Abstract: An electrical distribution center including a printed circuit board having electronic components thereon and a first and second through hole formed in the print circuit board. A terminal is provided which may be a female tuning fork, male blade or blank for insertion in the first through hole. A solderable spring tab is stamped, bent and formed from the body the terminal. The solderable spring tab is inserted in the second through hole. The solderable spring tab compensates for movement of components due to the difference in thermal expansion of the printed circuit board, solder joint, and terminal material.

Abstract: An electrical connector assembly has a pair of mating connector housings carrying mating metal terminals, a double ended shorting clip carried by one of the housings and having both ends thereof in spring biased engagement with its associated metal terminals in that housing, a third housing encircling the housings and a tethered connector position assurance member connected to the third housing. The shorting clip first has one end automatically disengaged from its associated metal terminals by a first cam when the connector housings are mated together and then its other end automatically disengaged from its associated terminals by a second cam on the connector position assurance member when it is connected to the third housing so that a shorting path across the associated metal terminals is only fully disconnected if proper mating of the connector housings is assured.

Abstract: An electrical connector assembly has a pair of mating connector housings carrying mating metal terminals, a double ended shorting clip carried by one of the housings and having both ends thereof in spring biased engagement with its associated metal terminals in that housing and a connector position assurance member. The shorting clip first has one end automatically disengaged from its associated metal terminals by a first cam when the connector housings are mated together and then its other end automatically disengaged from its associated terminals by a second cam on the connector position assurance member when connected to the mated housings so that a shorting path across the associated metal terminals is only fully disconnected if proper mating of the connector housings is assured.

Abstract: A fiber optic bundle connector includes a hollow cone having a neck ring and a larger inlet ring at opposite ends of a conical body, a divider disposed in the cone that divides the interior of the cone into several compartments and a terminal block having an end fitted into the inlet ring of the cone. The terminal block has a plurality of terminal cavities that extend through the terminal block to communicate with respective ones of the several compartments. A plurality of jacketed fiber optic cables each having a ferrule attached to its jacket, are inserted through the respective terminal cavities so that their jacket stripped core ends extend into the neck ring of the cone. The neck ring of the cone is deformed by a permanently deformed cinch ring to produce a tightly packed bundle of jacket stripped core ends at a connector end of the fiber optic bundle connector.

Abstract: An electrical sleeve terminal of one piece construction comprises a split sleeve for engaging a mating terminal and a crimp barrel for attaching the terminal to an electric cable. The split sleeve has six circumferentially spaced beams that have contact dimples in an alternatively staggered arrangement to biasingly engage the mating terminal in two planes. The split sleeve has flanges at the respective edges of the split that are securely fastened together. The crimp barrel is an integral extension of one flange and a separate finger that is an integral extension of the other flange is fixed in the crimp barrel to engage the conductor of the electric cable.

Abstract: A filtered electrical connector comprises a selectively plated insulator housing having a plurality of pin terminals and a like plurality of small electrical components. The insulator housing is made of a platable thermoplastic part and a non-platable thermoplasitc part is a two shot molding process. The platable thermoplastic part provides a row of terminal cavities and a predominate portion of the insulator housing surfaces. The non-platable thermoplastic part lines surfaces of the platable thermoplastic part that are adjacent exposed portions of the pin terminals and also partitions portions of the platable thermoplastic part to provide individual mounting sites for the small electrical component associated with each of the terminal cavities.

Abstract: A fiber-optic connection system comprises three interfitting plastic parts. A two-piece cable terminal includes a cable receiving body and a terminal body. The terminal body has two spaced projections which mount the fiber ends and has a pair of converging cable guide walls. The cable receiving body has walls with gripper teeth complementary to the guide walls. When two cable strands are introduced and the bodies are interconnected to form the terminal connector, the walls trap the cables. The fiber ends are finished by hot plate melting. The terminal connector is inserted into a header having pockets to mount electro-optical devices. The pockets have integral spring rails to force the devices into contact with the projections containing the fiber ends upon assembly. A series of integral lock tangs and shoulders retain the component parts interconnected to prevent inadvertant disassembly.

Abstract: An electrical connector comprises a connector body and an elastomeric seal of one piece construction which seals the conductor end of the connector body and provides an interface seal when the connector body is plugged into a mating connector. The elastomeric seal is held in place by a backshell which provides a protective shroud for the interface sealing portion of the elastomeric seal. A lock arm is incorporated into the backshell which also provides a strain relief and a mount for a connector position assurance device.

Abstract: An electrical connector has an interface seal mounted on a plug portion of a thermoplastic connector body which serves as the mounting surface for the interface seal. The plug portion has a conformation which opens onto the mounting surface and the interface seal has a retainer portion which snaps into the conformation to assure that the interface seal is always correctly positioned. The interface seal has a sealing portion which is made of silicone compounds and the retainer portion is made from thermoplastic material or silicone compounds having a substantially higher durometer than the silicone compounds of the sealing portion.

Abstract: An improved header assembly includes means providing for improved conductor pin flexibility to accommodate forced shifting caused by support manufacturing tolerance variations or by differentials in rates of thermal expansion. A comb member is formed of a flexible material having a sufficient rigidity to retain the conductor pins in the proper position to be joined by solder joints to an array of holes in a circuit board, but is sufficiently elastic to allow the pins to shift later so as to not jeopardize the solder joints.

Abstract: A molded insulator housing of thermoplastic material for an electrical terminal or terminals comprises a plurality of walls which define a corresponding number of elongated cavities having an opening at one end of the insulator housing for terminal insertion. The insulator housing has a terminal lock for each cavity integrally hinged to an outward flange on its bottom wall at the one end of the insulator housing and a slot for each cavity in the bottom wall which defines an inner surface for the terminal lock and flange portions which is substantially coplanar with an outer surface of the adjacent portions of the bottom wall to facilitate the molding of the terminal lock substantially free and separate of the material in the bottom wall.

Abstract: A header assembly comprising a thermoplastic housing and two rows of metallic conductor pins is attached to a printed circuit board. The conductor pins have tails which are bent over anvil portions of the housing and project through slots in a locator plate at the conductor end of the housing. The locator plate slots have detents for retaining the bent tails in a pattern to facilitate assembly and soldering of the tails in a matching pattern of holes in the printed circuit board. Stress on the solder connections due to differential thermal expansion is reduced by flexure of the conductor pins in enlarged rearward cavity portions and slippage of the bent tails in the detents.