Patents by Inventor Joshua Coaplen

Joshua Coaplen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12269548
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post comprising a travel adjustment bore and an upper post configured to interactively operate with respect to the lower post. The dropper seatpost assembly also includes a translating assembly configured to maintain one or both of an axial orientation and a rotational orientation of the upper post with respect to the lower post and at least one travel adjustment spacer removably coupled with the travel adjustment bore, the at least one travel adjustment spacer to interact with the translating assembly to reduce a maximum travel distance of the interactive operation of the upper post with respect to the lower post.
    Type: Grant
    Filed: January 21, 2023
    Date of Patent: April 8, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Thomas Samuel Holaday, Joshua Coaplen
  • Patent number: 12258085
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post and an upper post configured to telescopically move with respect to the lower post. The dropper seatpost assembly also includes a translating mechanism configured to maintain an orientation such as a lateral orientation, a rotational orientation, or both a lateral orientation and a rotational orientation of the upper post with respect to the lower post as the upper post telescopically moves with respect to the lower post, the translating mechanism comprising two or more vertically offset features.
    Type: Grant
    Filed: August 30, 2023
    Date of Patent: March 25, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, John Ralph Kiffmeyer
  • Publication number: 20250084928
    Abstract: A pressure balanced valve with integral pressure relief function is disclosed. The pressure relief valve includes a cap with an opening therein, a plunger configured to fill the opening in the cap, and a spring configured to hold the plunger against the cap. The pressure relief valve providing a fluid pathway through a piston, wherein the fluid pathway extends between a first fluid chamber and a second fluid chamber and provides a bypass for fluid to flow from the second fluid chamber to the first fluid chamber when a pressure of a fluid in the second fluid chamber is above a blow-off pressure of the pressure relief valve.
    Type: Application
    Filed: September 12, 2023
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Thomas Holaday, Season Chu, William O. Brown, IV, Joshua Coaplen
  • Publication number: 20250084876
    Abstract: An IFP is disclosed. The IFP includes a sealing channel formed axially about an outer diameter (OD), the sealing channel including at least two walls where the at least two walls of the sealing channel having a smaller OD than an inner diameter (ID) of a chamber and a channel is formed between the at least two walls. The IFP also includes an anti-tipping feature fixedly coupled with at least a portion of one wall of the sealing channel, the anti-tipping feature increasing a length of the IFP.
    Type: Application
    Filed: September 12, 2023
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Christopher Otterness, Thomas Pollock
  • Publication number: 20250050957
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post comprising a travel adjustment bore, an upper post configured to interactively operate with respect to the lower post, and a translating assembly configured to maintain an orientation of the upper post with respect to the lower post. The dropper seatpost assembly includes a first top out path with a first travel length and a second top out path, wherein the second top out path is distinct from the first top out path and wherein the second top out path provides a modified travel length different than the first travel length.
    Type: Application
    Filed: July 26, 2024
    Publication date: February 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Thomas Samuel Holaday, Joshua Coaplen
  • Publication number: 20250033722
    Abstract: An extended seatpost saddle clamp nut for a saddle rail clamp assembly is disclosed. The saddle rail clamp assembly includes an upper saddle rail clamping portion having at least one opening therein, the upper saddle rail clamping portion rotatably coupled with a housing. A lower saddle rail clamping portion located between the upper saddle rail clamping portion and the housing. A fastening system having an extended seatpost saddle clamp nut at least partially within the at least one opening of the upper saddle rail clamping portion and a fastener at least partially within a fastener opening of the housing. The fastener to couple with the extended seatpost saddle clamp nut to compressively couple the upper saddle rail clamping portion with the lower saddle rail clamping portion to retain a saddle rail therebetween. The extended seatpost saddle clamp nut does not decrease a saddle bottom-to-dropper seatpost standoff distance, and the saddle rail clamp assembly minimizes a required length of the fastener.
    Type: Application
    Filed: April 9, 2024
    Publication date: January 30, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Christopher Otterness, Joshua Coaplen
  • Publication number: 20240410440
    Abstract: Disclosed herein is a fluid redirection system comprising a damper piston with a plurality of compression ports and a plurality of rebound ports. The damper piston also has a fluid ramp on a first side where the fluid ramp is of a shape that creates an angled exit for fluid exiting the damper piston.
    Type: Application
    Filed: November 8, 2023
    Publication date: December 12, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Igor Shvytov, Joshua Coaplen, Nathan Wright
  • Patent number: 12128983
    Abstract: A crown assembly including at least one crown fluid chamber having a first volume, and a fork side opening for fluidly coupling the at least one crown fluid chamber with at least one fluid spring chamber of a fork leg to provide an additional amount of available fluid volume to the at least one fluid spring chamber.
    Type: Grant
    Filed: August 7, 2023
    Date of Patent: October 29, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Christopher Otterness, Daniel McCormick
  • Patent number: 12116075
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Grant
    Filed: March 28, 2023
    Date of Patent: October 15, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Daniel McCormick, Joshua Coaplen
  • Publication number: 20240308609
    Abstract: A dropper seatpost head assembly is disclosed. The assembly includes a lower post for insertion into a seat tube of a vehicle and an upper post having a housing coupled at one end thereof, the upper post to telescopically slide with respect to the lower post to form a dropper seatpost. The assembly also includes a saddle rail clamp assembly having a lower saddle rail clamping portion rotatably coupled with the housing and an upper saddle rail clamping portion to couple with the lower saddle rail clamping portion to form a clamping structure. The lower saddle rail clamping portion having a drooped shape such that the lower saddle rail clamping portion and the clamping structure hang down in a plane that intersects at least a portion of the housing.
    Type: Application
    Filed: December 21, 2023
    Publication date: September 19, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, Bryan Wesley ANDERSON, William M. BECKER
  • Patent number: 12043332
    Abstract: A dropper seatpost assembly is disclosed. The assembly includes an upper post and a lower post having a tubular geometry, the lower post telescopically coupled with the upper post to form a length adjustable seatpost. An actuator located within the length adjustable seatpost, the actuator to allow or restrict a telescopic movement of the length adjustable seatpost. The actuator including an actuator interface configured to couple with a control cable that provides input to the actuator. At least one cutout in a sidewall of the lower post, the at least one cutout to provide access to the actuator interface of the actuator.
    Type: Grant
    Filed: August 19, 2022
    Date of Patent: July 23, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Thomas Pollock
  • Publication number: 20240227978
    Abstract: A fork arch is disclosed. The fork arch includes a torsional geometry portion to provide torsional stiffness. The fork arch also includes a transverse geometry portion to provide transverse shear stiffness, the transverse geometry portion intermingled with the torsional geometry portion to provide an optimized hybrid torsion and transverse shear stiffness for the fork arch.
    Type: Application
    Filed: October 17, 2023
    Publication date: July 11, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Daniel McCormick, Bryan Wesley Anderson, Joshua Coaplen
  • Patent number: 11993337
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Grant
    Filed: July 22, 2022
    Date of Patent: May 28, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Daniel McCormick, Joshua Coaplen
  • Publication number: 20240132178
    Abstract: A fork arch is disclosed. The fork arch includes a torsional geometry portion to provide torsional stiffness. The fork arch also includes a transverse geometry portion to provide transverse shear stiffness, the transverse geometry portion intermingled with the torsional geometry portion to provide an optimized hybrid torsion and transverse shear stiffness for the fork arch.
    Type: Application
    Filed: October 16, 2023
    Publication date: April 25, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Daniel McCormick, Bryan Wesley Anderson, Joshua Coaplen
  • Publication number: 20240124090
    Abstract: A fork assembly including a steerer tube and a crown, wherein the steerer tube is fixedly aligned to the crown in a predefined orientation at a time of manufacture.
    Type: Application
    Filed: September 18, 2023
    Publication date: April 18, 2024
    Applicant: Fox Factory, Inc.
    Inventors: William O. BROWN, IV, Daniel MCCORMICK, Joshua COAPLEN, Christopher OTTERNESS
  • Publication number: 20240101217
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Application
    Filed: March 28, 2023
    Publication date: March 28, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Daniel MCCORMICK, Joshua COAPLEN
  • Publication number: 20240025510
    Abstract: A crown assembly including at least one crown fluid chamber having a first volume, and a fork side opening for fluidly coupling the at least one crown fluid chamber with at least one fluid spring chamber of a fork leg to provide an additional amount of available fluid volume to the at least one fluid spring chamber.
    Type: Application
    Filed: August 7, 2023
    Publication date: January 25, 2024
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, Christopher OTTERNESS, Daniel MCCORMICK
  • Patent number: 11858576
    Abstract: A dropper seatpost head assembly is disclosed. The assembly includes a lower post for insertion into a seat tube of a vehicle and an upper post having a housing coupled at one end thereof, the upper post to telescopically slide with respect to the lower post to form a dropper seatpost. The assembly also includes a saddle rail clamp assembly having a lower saddle rail clamping portion rotatably coupled with the housing and an upper saddle rail clamping portion to couple with the lower saddle rail clamping portion to form a clamping structure. The lower saddle rail clamping portion having a drooped shape such that the lower saddle rail clamping portion and the clamping structure hang down in a plane that intersects at least a portion of the housing.
    Type: Grant
    Filed: August 29, 2022
    Date of Patent: January 2, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Bryan Wesley Anderson, William M. Becker
  • Publication number: 20230406431
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post and an upper post configured to telescopically move with respect to the lower post. The dropper seatpost assembly also includes a translating mechanism configured to maintain an orientation such as a lateral orientation, a rotational orientation, or both a lateral orientation and a rotational orientation of the upper post with respect to the lower post as the upper post telescopically moves with respect to the lower post, the translating mechanism comprising two or more vertically offset features.
    Type: Application
    Filed: August 30, 2023
    Publication date: December 21, 2023
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, John Ralph KIFFMEYER
  • Patent number: 11760437
    Abstract: A fork assembly including a steerer tube and a crown, wherein the steerer tube is fixedly aligned to the crown in a predefined orientation at a time of manufacture.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: September 19, 2023
    Assignee: Fox Factory, Inc.
    Inventors: William O. Brown, IV, Daniel McCormick, Joshua Coaplen, Christopher Otterness