Patents by Inventor Joshua Coaplen

Joshua Coaplen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11745817
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post and an upper post configured to telescopically move with respect to the lower post. The dropper seatpost assembly also includes a translating mechanism configured to maintain an orientation such as a lateral orientation, a rotational orientation, or both a lateral orientation and a rotational orientation of the upper post with respect to the lower post as the upper post telescopically moves with respect to the lower post, the translating mechanism comprising two or more vertically offset features.
    Type: Grant
    Filed: May 27, 2021
    Date of Patent: September 5, 2023
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, John Ralph Kiffmeyer
  • Publication number: 20230271667
    Abstract: Disclosed herein is a crown comprising a steerer tube boss, a first upper tube boss, and a second upper tube boss. The first upper tube boss and the second upper tube boss reside on a plane on opposing sides of the upper tube boss, wherein the plane comprises the central axis of the first upper tube boss and the central axis of the second upper tube boss. There is a first arm to connect the first upper tube boss to the steerer tube boss, as well as a second arm to connect the second upper tube boss to the steerer tube boss. At least one of the first arm or the second arm comprises at least one bore that extends in a direction that is substantially normal to the plane.
    Type: Application
    Filed: February 9, 2023
    Publication date: August 31, 2023
    Applicant: Fox Factory, Inc.
    Inventors: Daniel McCormick, Bryan Wesley Anderson, Joshua Coaplen
  • Patent number: 11718362
    Abstract: A crown assembly including at least one crown fluid chamber having a first volume, and a fork side opening for fluidly coupling the at least one crown fluid chamber with at least one fluid spring chamber of a fork leg to provide an additional amount of available fluid volume to the at least one fluid spring chamber.
    Type: Grant
    Filed: January 26, 2021
    Date of Patent: August 8, 2023
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Christopher Otterness, Daniel McCormick
  • Publication number: 20230234661
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post comprising a travel adjustment bore and an upper post configured to interactively operate with respect to the lower post. The dropper seatpost assembly also includes a translating assembly configured to maintain one or both of an axial orientation and a rotational orientation of the upper post with respect to the lower post and at least one travel adjustment spacer removably coupled with the travel adjustment bore, the at least one travel adjustment spacer to interact with the translating assembly to reduce a maximum travel distance of the interactive operation of the upper post with respect to the lower post.
    Type: Application
    Filed: January 21, 2023
    Publication date: July 27, 2023
    Applicant: Fox Factory, Inc.
    Inventors: Thomas Samuel Holaday, Joshua Coaplen
  • Patent number: 11708124
    Abstract: A non-uniform steerer tube. The non-uniform steerer tubes includes an axis-symmetric outer surface and a non axis-symmetric inner surface. The axis-symmetric outer surface and the non axis-symmetric inner surface defining a wall thickness therebetween. The wall thickness varying along an axial length of the non-uniform steerer tube.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: July 25, 2023
    Assignee: Fox Factory, Inc.
    Inventors: William O. Brown, IV, Daniel McCormick, Joshua Coaplen, Christopher Otterness
  • Patent number: 11628905
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Grant
    Filed: July 25, 2022
    Date of Patent: April 18, 2023
    Assignee: Fox Factory, Inc.
    Inventors: Daniel McCormick, Joshua Coaplen
  • Publication number: 20230023599
    Abstract: An electronically actuated dropper seatpost is disclosed. The electronically actuated dropper seatpost includes an upper post and a lower post telescopically coupled with the upper post. The electronically actuated dropper seatpost also includes an electronically adjustable valve assembly configured to control a telescopic movement of the upper post and the lower post. The electronically adjustable valve assembly including a valve controlling a flow path and a motive component, wherein an electronic input to the motive component will change a flow rate of a fluid through the valve.
    Type: Application
    Filed: June 24, 2022
    Publication date: January 26, 2023
    Applicant: Fox Factory, Inc.
    Inventors: Joshua Coaplen, William O. Brown, IV, Thomas Pollock, Everet Owen Ericksen, Christopher Otterness
  • Publication number: 20230020325
    Abstract: A fork assembly including a steerer tube and a crown, wherein the steerer tube is fixedly aligned to the crown in a predefined orientation at a time of manufacture.
    Type: Application
    Filed: March 30, 2022
    Publication date: January 19, 2023
    Applicant: Fox Factory, Inc.
    Inventors: William O. BROWN, IV, Daniel MCCORMICK, Joshua COAPLEN, Christopher OTTERNESS
  • Publication number: 20220410998
    Abstract: A dropper seatpost head assembly is disclosed. The assembly includes a lower post for insertion into a seat tube of a vehicle and an upper post having a housing coupled at one end thereof, the upper post to telescopically slide with respect to the lower post to form a dropper seatpost. The assembly also includes a saddle rail clamp assembly having a lower saddle rail clamping portion rotatably coupled with the housing and an upper saddle rail clamping portion to couple with the lower saddle rail clamping portion to form a clamping structure. The lower saddle rail clamping portion having a drooped shape such that the lower saddle rail clamping portion and the clamping structure hang down in a plane that intersects at least a portion of the housing.
    Type: Application
    Filed: August 29, 2022
    Publication date: December 29, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, Bryan Wesley ANDERSON, William M. BECKER
  • Publication number: 20220388588
    Abstract: A dropper seatpost assembly is disclosed. The assembly includes an upper post and a lower post having a tubular geometry, the lower post telescopically coupled with the upper post to form a length adjustable seatpost. An actuator located within the length adjustable seatpost, the actuator to allow or restrict a telescopic movement of the length adjustable seatpost. The actuator including an actuator interface configured to couple with a control cable that provides input to the actuator. At least one cutout in a sidewall of the lower post, the at least one cutout to provide access to the actuator interface of the actuator.
    Type: Application
    Filed: August 19, 2022
    Publication date: December 8, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, Thomas POLLOCK
  • Publication number: 20220371682
    Abstract: A non-uniform steerer tube. The non-uniform steerer tubes includes an axis-symmetric outer surface and a non axis-symmetric inner surface. The axis-symmetric outer surface and the non axis-symmetric inner surface defining a wall thickness therebetween. The wall thickness varying along an axial length of the non-uniform steerer tube.
    Type: Application
    Filed: April 13, 2022
    Publication date: November 24, 2022
    Applicant: Fox Factory, Inc.
    Inventors: William O. BROWN, IV, Daniel MCCORMICK, Joshua COAPLEN, Christopher OTTERNESS
  • Publication number: 20220355892
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Application
    Filed: July 22, 2022
    Publication date: November 10, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Daniel MCCORMICK, Joshua COAPLEN
  • Publication number: 20220355893
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Application
    Filed: July 25, 2022
    Publication date: November 10, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Daniel MCCORMICK, Joshua COAPLEN
  • Publication number: 20220318444
    Abstract: A method for topologically optimized component design is disclosed. The method receives at least one application parameter for a component and at least one specification for the component. The at least one application parameter and the at least one specification are utilized to generate a topologically optimized component design from at least one material.
    Type: Application
    Filed: March 28, 2022
    Publication date: October 6, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, Wesley E. ALLINGER, Daniel MCCORMICK, Paul HAMMERSTROM
  • Patent number: 11447201
    Abstract: A dropper seatpost head assembly is disclosed. The assembly includes a lower post for insertion into a seat tube of a vehicle and an upper post having a housing coupled at one end thereof, the upper post to telescopically slide with respect to the lower post to form a dropper seatpost. The assembly also includes a saddle rail clamp assembly having a lower saddle rail clamping portion rotatably coupled with the housing and an upper saddle rail clamping portion to couple with the lower saddle rail clamping portion to form a clamping structure. The lower saddle rail clamping portion having a drooped shape such that the lower saddle rail clamping portion and the clamping structure hang down in a plane that intersects at least a portion of the housing.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: September 20, 2022
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Bryan Wesley Anderson, William M. Becker
  • Patent number: 11433964
    Abstract: A dropper seatpost assembly is disclosed. The assembly includes an upper post and a lower post having a tubular geometry, the lower post telescopically coupled with the upper post to form a length adjustable seatpost. An actuator located within the length adjustable seatpost, the actuator to allow or restrict a telescopic movement of the length adjustable seatpost. The actuator including an actuator interface configured to couple with a control cable that provides input to the actuator. At least one cutout in a sidewall of the lower post, the at least one cutout to provide access to the actuator interface of the actuator.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: September 6, 2022
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Thomas Pollock
  • Publication number: 20220252163
    Abstract: A rotary flow control valve that requires no linear motion is disclosed. The rotary flow control valve comprises a drive mechanism and a rotary flow control valve coupled with the drive mechanism, wherein the rotary flow control valve is rotated by the drive mechanism without requiring conversion of a linear motion to a rotational motion.
    Type: Application
    Filed: February 2, 2022
    Publication date: August 11, 2022
    Applicant: Fox Factory, Inc.
    Inventors: Joshua COAPLEN, William O. Brown, IV, Thomas Pollock, Christopher Otterness
  • Patent number: 11396344
    Abstract: A bushing bypass. The bushing bypass includes a bushing having a top surface and a bottom surface. The bushing also includes an inner diameter surface extending between the top surface and the bottom surface. The bushing also includes an outer diameter surface extending between the top surface and the bottom surface. The bushing further includes a channel formed in the outer diameter surface. The channel extends from the top surface of the bushing to the bottom surface of the bushing.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: July 26, 2022
    Assignee: Fox Factory, Inc.
    Inventors: Daniel McCormick, Joshua Coaplen
  • Patent number: 11305834
    Abstract: A non-uniform steerer tube. The non-uniform steerer tubes includes an axis-symmetric outer surface and a non axis-symmetric inner surface. The axis-symmetric outer surface and the non axis-symmetric inner surface defining a wall thickness therebetween. The wall thickness varying along an axial length of the non-uniform steerer tube.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: April 19, 2022
    Assignee: Fox Factory, Inc.
    Inventors: William O. Brown, IV, Daniel McCormick, Joshua Coaplen, Christopher Otterness
  • Patent number: 11292550
    Abstract: A fork assembly including a steerer tube and a crown, wherein the steerer tube is fixedly aligned to the crown in a predefined orientation at a time of manufacture.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: April 5, 2022
    Assignee: Fox Factory, Inc.
    Inventors: William O. Brown, IV, Daniel McCormick, Joshua Coaplen, Christopher Otterness