Abstract: A syngas cooler system includes a pressure vessel, a conduit, a plenum, a plenum, a conduit, and a bellows assembly. The pressure vessel includes a throat and a dome adjacent to the throat. The throat includes an area of excess heat, and the dome includes an area of deficient heat. The plenum extends between the throat and the bellows assembly. The bellows assembly is coupled at least partially within the dome. The conduit is coupled to the plenum for channeling a flow of purge fluid from external to the pressure vessel into the plenum such that purge fluid transfers heat from the area of excess heat into the area of deficient heat to facilitate reducing temperature differential stresses within the dome and the pressure vessel.

Abstract: A pump used in a gasification system, the pump comprises a housing having an inlet and an outlet, a rotor supported within the housing for rotation relative to the housing, the rotor comprising a hub, a plurality of disks spaced apart by sections of the hub, and defining a plurality of transport channels for transporting solid carbonaceous feedstocks for the gasification system, and an interior feedstock facing surface adjacent to the solid carbonaceous feedstocks, wherein at least a portion of the interior feedstock facing surface is coated with a coating.

Abstract: A syngas cooler system includes a pressure vessel, a conduit, a plenum, a plenum, a conduit, and a bellows assembly. The pressure vessel includes a throat and a dome adjacent to the throat. The throat includes an area of excess heat, and the dome includes an area of deficient heat. The plenum extends between the throat and the bellows assembly. The bellows assembly is coupled at least partially within the dome. The conduit is coupled to the plenum for channeling a flow of purge fluid from external to the pressure vessel into the plenum such that purge fluid transfers heat from the area of excess heat into the area of deficient heat to facilitate reducing temperature differential stresses within the dome and the pressure vessel.

Abstract: A system for preheating a pressure vessel includes a throat including an area of excess heat and a dome having an area of deficient heat. The throat includes a conduit extending from a pressure vessel opening to the pressure vessel interior. A plenum is defined between the throat and a seal within the dome. The throat extends from the dome toward a dome floor. The floor is substantially perpendicular to the throat. A conduit is coupled to the plenum and channels a flow of purge fluid into the plenum wherein heat from the throat is transferred to the flow of purge fluid and carried by the flow of purge fluid into the area of deficient heat via a gap defined between the seal and the floor such that the flow of purge fluid reduces temperature differential stresses within the pressure vessel and purges the area of deficient heat.

Abstract: A system includes a capture system, a storage system, and a return system. The capture system is configured to receive an outlet gas from a gasification system and to extract a component gas of the outlet gas using a regenerable material during a start-up operation of the gasification system. The storage system is coupled to the capture system and is configured to store the component gas extracted by the capture system. The return system is configured to return the component gas from the storage system to the gasification system during a normal operation of the gasification system.

Abstract: A system includes a gasifier, which includes a reaction chamber configured to convert a feedstock into a synthetic gas, a quench chamber configured to cool the synthetic gas, a quench ring configured to provide a water flow to the quench chamber, and a quench ring protection system configured to protect the quench ring from the synthetic gas or a molten slag. The quench ring protection system includes a protective barrier disposed within an inner circumferential surface of the quench ring. The protective barrier substantially overlaps the inner circumferential surface in an axial direction along an axis of the quench ring.

Abstract: A gasification quench chamber is disclosed. The gasification quench chamber includes a reservoir that contains liquid coolant in its lower portion and an exit for the cooled syngas in its upper portion; a dip tube that is configured to introduce a syngas mixture to contact the liquid coolant which produces the cooled syngas; a cooling device configured to further cool the cooled syngas in its upper portion; and a stability device in the lower portion that is configured to mitigate coolant level fluctuation and sloshing. In an embodiment of the quench chamber, the cooling device includes a heat exchanger pipe. A quench chamber and scrubber assembly is also disclosed.

Abstract: In one embodiment, a gasification system component, such as a quench unit or scrubber may retain of pool of a cooling fluid for cooling another fluid. The gasification system component includes a flow damping mechanism designed to dampen flow of the cooling fluid, the other fluid, or both, within the gasification system component. The flow damping mechanism may be disposed in an inner chamber formed between a dip tube and a draft tube or disposed in an outer chamber formed between the walls of the gasification system component and the draft tube. The flow damping mechanism also may be disposed between the inner chamber and the outer chamber.

Abstract: A system, including, a gasifier, including: a gasification region, an inner wall surrounding the gasification region, and a first fuel path extending along the inner wall, wherein the first fuel path is configured to flow a first fuel to cool the gasifier, and the gasifier is configured to inject the first fuel from the first fuel path into the gasification region.

Abstract: A system for preheating a pressure vessel includes a throat including an area of excess heat and a dome having an area of deficient heat. The throat includes a conduit extending from a pressure vessel opening to the pressure vessel interior. A plenum is defined between the throat and a seal within the dome. The throat extends from the dome toward a dome floor. The floor is substantially perpendicular to the throat. A conduit is coupled to the plenum and channels a flow of purge fluid into the plenum wherein heat from the throat is transferred to the flow of purge fluid and carried by the flow of purge fluid into the area of deficient heat via a gap defined between the seal and the floor such that the flow of purge fluid reduces temperature differential stresses within the pressure vessel and purges the area of deficient heat.

Abstract: In certain embodiments, a system includes a first water supply pump configured to pump water from a gas scrubber sump of a gas scrubber directly to a quench chamber sump of a quench chamber via a first water supply line.

Abstract: A system includes a syngas cooler configured to cool a syngas. The syngas cooler includes a first syngas cooler section configured to cool the syngas and a second syngas cooler section configured to cool the syngas and generate a first superheated steam with an enthalpy of less than approximately 3800 kJ/kg.

Abstract: A gasifier includes a combustion chamber in which a fuel is burned to produce a syngas and a particulated solid residue. A quench chamber is disposed downstream of the combustion chamber. A dip tube is disposed coupling the combustion chamber to the quench chamber. The syngas is directed to contact liquid coolant in the quench chamber and produce a cooled syngas. A draft tube is disposed surrounding the dip tube such that an annular passage is formed. A baffle is disposed proximate to an exit path of the quench chamber. The cooled syngas is directed through the annular passage and impacted against the baffle so as to remove entrained liquid content from the cooled syngas before it is directed through the exit path. A cross sectional area of the annular passage is larger towards the bottom of the quench chamber and smaller towards the top of the quench chamber.

Abstract: Methods and systems for a vessel preheating system are provided. The system includes a pressure vessel including an area of excess heat and an area of deficient heat, a plenum defined between the area of excess heat and the area of deficient heat, and a conduit configured to couple a flow of purge fluid from external to the vessel into the plenum wherein heat from the area of excess heat is transferred to the flow of purge fluid in the plenum and the heat is carried by the flow of purge fluid into the area of deficient heat such that the flow of purge fluid purges the area of deficient heat.

Abstract: Methods and a system for shielding cooling tubes in a radiant syngas cooler. The heat shields may prevent direct contact between heated syngas and the cooling tubes. The heat shield may be mounted to a header that also attaches to the cooling tubes. The heat shield may also be separated from the cooling tubes or, alternatively, the heat shield may be coated onto the cooling tubes. Furthermore, prolonged exposure to the heated syngas may corrode the heat shield.

Abstract: A gasifier includes a combustion chamber in which a fuel is burned to produce a syngas and a particulated solid residue. A quench chamber having a liquid coolant is disposed downstream of the combustion chamber. A dip tube couples the combustion chamber to the quench chamber. The syngas is directed from the combustion chamber to the quench chamber via the dip tube to contact the liquid coolant and produce a cooled syngas. A draft tube surrounds the dip tube such that an annular passage is formed between the draft tube and the dip tube. An asymmetric or symmetric faceted baffle is disposed proximate to an exit path of the quench chamber. The cooled syngas is directed through the annular passage and impacted against the baffle so as to remove entrained liquid content from the cooled syngas before the cooled syngas is directed through the exit path.

Abstract: A system includes a capture system, a storage system, and a return system. The capture system is configured to receive an outlet gas from a gasification system and to extract a component gas of the outlet gas using a regenerable material during a start-up operation of the gasification system. The storage system is coupled to the capture system and is configured to store the component gas extracted by the capture system. The return system is configured to return the component gas from the storage system to the gasification system during a normal operation of the gasification system.

Abstract: Methods and a system for shielding cooling tubes in a radiant syngas cooler. The heat shields may prevent direct contact between heated syngas and the cooling tubes. The heat shield may be mounted to a header that also attaches to the cooling tubes. The heat shield may also be separated from the cooling tubes or, alternatively, the heat shield may be coated onto the cooling tubes. Furthermore, prolonged exposure to the heated syngas may corrode the heat shield.

Abstract: A method and systems for a purged seal for an annular space are provided. The purged seal includes a first baffle element that extends from an inner surface of the annular space into the annular space at an oblique angle and a second baffle element that extends from an outer surface of the annular space above the first baffle element in a direction opposite gravity flow into the annular space wherein the second baffle element extends at an oblique angle. The system also includes a third baffle element that extends from the inner surface above the first baffle element in a direction of gravity flow into the annular space wherein the third baffle element extends into the annular space at an oblique angle with respect to the inner surface and wherein a distal end of the third baffle element is positioned proximate a distal end of the second baffle element.

Abstract: Certain embodiments of the invention may include systems, methods, and apparatus for gasification. According to an example embodiment of the invention, an apparatus can include a container operable to facilitate mixing a fuel and at least one gas inside the container. The apparatus can also include an inlet operable to receive the fuel and the at least one gas into the container, wherein an inlet flow path is defined by at least one trajectory of the fuel and the at least one gas entering the container. Further, the apparatus can include an outlet operable to permit a fuel-gas mixture to exit the container, wherein an outlet flow path is defined by an exit trajectory of the fuel-gas mixture exiting the container, wherein the inlet flow path not is aligned with the outlet flow path to facilitate increased operability for at least a portion of the fuel-gas mixture.