Patents by Inventor Junichi Kuzusako
Junichi Kuzusako has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9636870Abstract: A powder transfer mechanism laminates powder layers containing water-soluble powder as a main component one by one at a modeling portion. An inkjet line head injects a water-based ink that dissolves the powder in an area of an uppermost layer of the powder layers laminated by the powder transfer mechanism, the area corresponding to a cross-sectional shape of a modeled object. Then, a heater heats the powder for each layer of the powder layers. Further, the heater heats the powder after the water-based ink is injected by the inkjet line head or before the water-based ink is injected by the inkjet line head. The present invention can be applied to a modeling apparatus, for example.Type: GrantFiled: May 14, 2009Date of Patent: May 2, 2017Assignee: Sony CorporationInventors: Junichi Kuzusako, Masanobu Yamamoto, Akira Ookubo, Toshihiro Kamewa, Tomohide Koizumi, Kazuma Tamura, Takeshi Matsui
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Patent number: 9511545Abstract: There is provided a method of manufacturing a structural object, including using rapid prototyping technology, forming a structure body from a powder material whose main component is a water-soluble compound. The formed structure body is impregnated with an adhesive that provides adhesive function upon reaction with moisture contained in the structure body.Type: GrantFiled: November 9, 2012Date of Patent: December 6, 2016Assignee: SONY CORPORATIONInventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako, Tatsuya Minakawa, Kazuo Niizaka
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Publication number: 20150004403Abstract: There is provided a method of manufacturing a structural object, including using rapid prototyping technology, forming a structure body from a powder material whose main component is a water-soluble compound. The formed structure body is impregnated with an adhesive that provides adhesive function upon reaction with moisture contained in the structure body.Type: ApplicationFiled: November 9, 2012Publication date: January 1, 2015Inventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako, Tatsuya Minakawa, Kazuo Niizaka
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Patent number: 8915730Abstract: A three-dimensional modeling apparatus includes a stage, a head, a movement mechanism, and a control unit. The head supplies a process liquid that is one of a solution and a dispersion liquid onto the stage to cause a material that constitutes a three-dimensional object to be precipitated out of the process liquid by evaporating one of a solvent and a dispersion medium therefrom. The movement mechanism relatively moves the head and the stage. The control unit controls a drive of the movement mechanism to form the three-dimensional object.Type: GrantFiled: August 25, 2010Date of Patent: December 23, 2014Assignee: Sony CorporationInventors: Takeshi Matsui, Yasuhiro Tanaka, Junichi Kuzusako, Ikuko Tsurui
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Patent number: 8845050Abstract: A three-dimensional modeling apparatus includes a stage, a head, an adjustment mechanism, an ejection command means, and a control means. On the stage, a powder material is accumulated. The head ejects ink to the powder material on the stage. The adjustment mechanism adjusts a relative height of the stage and the head for each predetermined layer thickness so that a three-dimensional object is formed on the stage by the predetermined layer thickness. The ejection command means causes the ink to be ejected from the head so that the powder material is colored a plurality of colors corresponding to multilevel luminance information items in a multivalued image obtained by performing a multivalued processing of luminance with respect to a two-dimensional cross-sectional image data of a modeling target object. The control means controls the adjustment mechanism and the ejection command means so that the multivalued image is drawn for each layer thickness.Type: GrantFiled: February 18, 2010Date of Patent: September 30, 2014Assignee: Sony CorporationInventors: Takeshi Matsui, Junichi Kuzusako, Hiroyuki Yasukochi
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Patent number: 8801986Abstract: Disclosed is a method of manufacturing a molded object. The method includes: supplying a first liquid material to a first region out of a molding enabling region where a powder material is arranged and curing the powder material of the first region using a lamination molding technology to form a first insoluble part insoluble in a solvent; supplying a second liquid material different from the first liquid material to the powder material of a second region, which is provided so as to be surrounded by the first region, out of the molding enabling region and curing the powder material of the second region using the lamination molding technology to form a second soluble part soluble in the solvent; and dissolving the second part in the solvent.Type: GrantFiled: August 7, 2012Date of Patent: August 12, 2014Assignee: Sony CorporationInventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako
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Patent number: 8616872Abstract: Provided is a three-dimensional modeling apparatus including a supply mechanism, a deposition area, a variable mechanism, a discharge mechanism, and a control means. The supply mechanism supplies a powder material. In the deposition area, the supplied powder material is deposited. The variable mechanism varies a volume of the deposition area per a predetermined layer thickness, and thus the powder material is deposited per the predetermined layer thickness in the deposition area. The discharge mechanism discharges liquid for forming a three-dimensional object to the deposited powder material, the liquid being capable of hardening the powder material. The control means causes the discharge mechanism to discharge the liquid to the powder material, to thereby form a main body being an object being as a target to be modeled and a frame body being an object to be formed in a periphery of the main body, of the three-dimensional object.Type: GrantFiled: January 11, 2011Date of Patent: December 31, 2013Assignee: Sony CorporationInventors: Takeshi Matsui, Junichi Kuzusako, Hiroyuki Yasukochi
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Patent number: 8454879Abstract: An optical shaping apparatus includes: an exposing unit for turning on/off irradiation of light to a hardening resin surface for each predetermined unit area to irradiate light collectively on multiple the unit areas with irradiation of light being on; and a scanning unit for irradiating an optical beam with a predetermined diameter to scan the optical beam on the hardening resin surface; with the exposing unit irradiating the light in an area offset by a predetermined number of unit areas toward the inner side than the unit areas overlapped with the profile line of the cross-sectional-shaped data on the hardening resin surface; and with the scanning unit scanning an optical beam having a first diameter along a center line offset from the profile line of the cross-sectional-shaped data, and scanning an optical beam having a second diameter shorter than the first diameter along the inner side of the profile line.Type: GrantFiled: December 2, 2008Date of Patent: June 4, 2013Assignee: Sony CorporationInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20130064707Abstract: A modeling apparatus includes a box holding mechanism, a box, a supply mechanism, and an elevation mechanism. The box includes a main body and a stage movably provided to the main body. The box is capable of accommodating powder and detachably provided to the box holding mechanism. The supply mechanism is configured to selectively supply liquid that bonds the powder together to a modeling enabled area inside the box. The elevation mechanism is configured to cause the stage to ascend and descend in the main body relative to the main body.Type: ApplicationFiled: September 5, 2012Publication date: March 14, 2013Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Hiroaki Morikawa, Kazuo Niizaka, Junichi Kuzusako, Nobuhiro Kihara
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Publication number: 20130040110Abstract: Disclosed is a method of manufacturing a molded object. The method includes: supplying a first liquid material to a first region out of a molding enabling region where a powder material is arranged and curing the powder material of the first region using a lamination molding technology to form a first insoluble part insoluble in a solvent; supplying a second liquid material different from the first liquid material to the powder material of a second region, which is provided so as to be surrounded by the first region, out of the molding enabling region and curing the powder material of the second region using the lamination molding technology to form a second soluble part soluble in the solvent; and dissolving the second part in the solvent.Type: ApplicationFiled: August 7, 2012Publication date: February 14, 2013Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako
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Patent number: 8348655Abstract: An optical molding apparatus molds an optically molded product by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the optically molded product onto a surface of photo-curable resin. The optical molding apparatus includes an exposing unit and an exposure control unit. The exposing unit performs exposure on the photo-curable resin for each of small work areas that are defined by dividing an overall work area, which is where an optical molding operation is performed, into a plurality of areas. The exposure control unit controls an exposure condition of the exposing unit for each of the small work areas and allows the exposure to be performed collectively on multiple layers' worth of the photo-curable resin in a predetermined one of the small work areas.Type: GrantFiled: January 6, 2009Date of Patent: January 8, 2013Assignee: Sony CorporationInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20120205826Abstract: An optical molding apparatus that molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.Type: ApplicationFiled: April 23, 2012Publication date: August 16, 2012Applicant: SONY CORPORATIONInventors: Katsuhisa Honda, Nobuhiro Kihara, Junichi Kuzusako
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Patent number: 8226394Abstract: An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.Type: GrantFiled: January 15, 2009Date of Patent: July 24, 2012Assignee: Sony CorporationInventors: Katsuhisa Honda, Nobuhiro Kihara, Junichi Kuzusako
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THREE-DIMENSIONAL MODELING DEVICE, THREE-DIMENSIONAL MODELING METHOD, AND MODEL FORMED BY THE METHOD
Publication number: 20120156516Abstract: A three-dimensional modeling device, including: a stage having a powder material deposited thereon for lamination; a supply mechanism supplying the powder material for each one layer on the stage; a plurality of heads having a plurality of nozzles ejecting a liquid for formation of a model, respectively, and capable of ejecting the liquid to the powder material supplied onto the stage by the supply mechanism; and a moving mechanism moving the plurality of heads in different directions relative to the stage, respectively.Type: ApplicationFiled: December 14, 2011Publication date: June 21, 2012Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Junichi Kuzusako, Nobuhiro Kihara, Hiroyuki Yasukochi, Kazuo Niizaka -
Patent number: 8142179Abstract: A stereolithography apparatus that is configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layers includes a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin; a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin; an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window; and a position constraining mechanism configured to substantially flatten the constraining window by applying a force to the constraining window from the outside of the container when the cured layer is formed by the optical system.Type: GrantFiled: December 3, 2008Date of Patent: March 27, 2012Assignee: Sony CorporationInventors: Nobuhiro Kihara, Junichi Kuzusako, Katsuhisa Honda
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Patent number: 8113813Abstract: An optical shaping apparatus includes a light transmissive member, a shaping base, and a movement mechanism. The light transmissive member includes a regulation surface to regulate a liquid level of a photo-curable resin, and causes light used for curing the photo-curable resin to pass therethrough. The shaping base includes a support surface, a first end portion, and a second end portion, the support surface being opposed to the regulation surface and supporting a three-dimensionally shaped object that is formed by laminating the photo-curable resins cured by the light in a stepwise manner, the second end portion being on an opposite side of the first end portion. The movement mechanism moves the shaping base in a direction away from the light transmissive member so that the support surface is gradually moved away from the regulation surface from the first end portion side to the second end portion side.Type: GrantFiled: January 26, 2010Date of Patent: February 14, 2012Assignee: Sony CorporationInventors: Hiroyuki Yasukochi, Nobuhiro Kihara, Junichi Kuzusako, Masato Nakakura
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Publication number: 20110190923Abstract: A three-dimensional modeling apparatus includes a stage, a movement mechanism, first and second supply mechanisms, and a head. To the stage, a modeling material is supplied. The movement mechanism moves the stage in a predetermined direction. The first supply mechanism and the second supply mechanism are disposed along the predetermined direction. The first and second supply mechanisms supply the modeling material onto the stage that is moved by the movement mechanism. The head discharges a liquid to the modeling material on the stage. The liquid is capable of hardening the modeling material supplied from at least one of the first supply mechanism and the second supply mechanism.Type: ApplicationFiled: January 14, 2011Publication date: August 4, 2011Applicant: Sony CorporationInventors: Takeshi Matsui, Junichi Kuzusako, Hiroyuki Yasukochi
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Publication number: 20110059247Abstract: [Object] To form a modeled object with high accuracy. [Solving Means] A powder transfer mechanism (16) laminates powder layers containing water-soluble powder as a main component one by one at a modeling portion (14). An inkjet line head (17) injects a water-based ink that dissolves the powder in an area of an uppermost layer of the powder layers laminated by the powder transfer mechanism (16), the area corresponding to a cross-sectional shape of a modeled object. Then, a heater (18) heats the powder for each layer of the powder layers. Further, the heater (18) heats the powder after the water-based ink is injected by the inkjet line head (17) or before the water-based ink is injected by the inkjet line head (17). The present invention can be applied to a modeling apparatus, for example.Type: ApplicationFiled: May 14, 2009Publication date: March 10, 2011Applicants: Sony Corporation, Tomita Pharmaceutical Co., Ltd.Inventors: Junichi Kuzusako, Masanobu Yamamoto, Akira Ookubo, Toshihiro Kamewa, Tomohide Koizumi, Kazuma Tamura, Takeshi Matsui
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Publication number: 20110054663Abstract: A three-dimensional modeling apparatus includes a stage, a head, a movement mechanism, and a control unit. The head supplies a process liquid that is one of a solution and a dispersion liquid onto the stage to cause a material that constitutes a three-dimensional object to be precipitated out of the process liquid by evaporating one of a solvent and a dispersion medium therefrom. The movement mechanism relatively moves the head and the stage. The control unit controls a drive of the movement mechanism to form the three-dimensional object.Type: ApplicationFiled: August 25, 2010Publication date: March 3, 2011Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Yasuhiro Tanaka, Junichi Kuzusako, Ikuko Tsurui
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Publication number: 20110001272Abstract: An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.Type: ApplicationFiled: September 15, 2010Publication date: January 6, 2011Applicant: SONY CORPORATIONInventors: Katsuhisa Honda, Nobuhiro Kihara, Junichi Kuzusako