Patents by Inventor Junichi Kuzusako
Junichi Kuzusako has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20100228381Abstract: A three-dimensional modeling apparatus includes a stage, a supply mechanism, a head, a movement mechanism, and a lifting and lowering mechanism. On the stage, a powder material is accumulated. The supply mechanism supplies the powder material on the stage for each predetermined layer thickness. The head ejects a liquid for forming a three-dimensional object to the powder material on the stage. The liquid is capable of binding the powder material. The movement mechanism moves the stage so that the liquid is supplied from the head to the powder material by the predetermined layer thickness. The lifting and lowering mechanism lowers the stage for each predetermined layer thickness.Type: ApplicationFiled: March 1, 2010Publication date: September 9, 2010Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Junichi Kuzusako, Hiroyuki Yasukochi
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Publication number: 20100214333Abstract: A three-dimensional modeling apparatus includes a stage, a head, an adjustment mechanism, an ejection command means, and a control means. On the stage, a powder material is accumulated. The head ejects ink to the powder material on the stage. The adjustment mechanism adjusts a relative height of the stage and the head for each predetermined layer thickness so that a three-dimensional object is formed on the stage by the predetermined layer thickness. The ejection command means causes the ink to be ejected from the head so that the powder material is colored a plurality of colors corresponding to multilevel luminance information items in a multivalued image obtained by performing a multivalued processing of luminance with respect to a two-dimensional cross-sectional image data of a modeling target object. The control means controls the adjustment mechanism and the ejection command means so that the multivalued image is drawn for each layer thickness.Type: ApplicationFiled: February 18, 2010Publication date: August 26, 2010Applicant: SONY CORPORATIONInventors: Takeshi Matsui, Junichi Kuzusako, Hiroyuki Yasukochi
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Publication number: 20100196526Abstract: An optical shaping apparatus includes a light transmissive member, a shaping base, and a movement mechanism. The light transmissive member includes a regulation surface to regulate a liquid level of a photo-curable resin, and causes light used for curing the photo-curable resin to pass therethrough. The shaping base includes a support surface, a first end portion, and a second end portion, the support surface being opposed to the regulation surface and supporting a three-dimensionally shaped object that is formed by laminating the photo-curable resins cured by the light in a stepwise manner, the second end portion being on an opposite side of the first end portion. The movement mechanism moves the shaping base in a direction away from the light transmissive member so that the support surface is gradually moved away from the regulation surface from the first end portion side to the second end portion side.Type: ApplicationFiled: January 26, 2010Publication date: August 5, 2010Applicant: SONY CORPORATIONInventors: Hiroyuki Yasukochi, Nobuhiro Kihara, Junichi Kuzusako, Masato Nakakura
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Patent number: 7670541Abstract: The cross-sectional shape data of a three-dimensional model is divided according to work small areas obtained by dividing a work entire area where optical shaping work is performed into a plurality of areas, and work small area data which is cross-sectional shape data corresponding to said work small areas is generated. Also, the work small area data is enlarged with offset width based on the contracting ratio of a light hardening resin, and areas, which are wider than the work small areas on the surface of the light hardening resin by the offset width, are subjected to one-shot exposure based on the enlarged work small area data to form a hardening layer for each of the work small areas. The present invention can be applied to, for example, an optical shaping apparatus.Type: GrantFiled: December 2, 2008Date of Patent: March 2, 2010Assignee: Sony CorporationInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20090196946Abstract: A stereolithography apparatus that is configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layers includes a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin; a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin; an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window; and a position constraining mechanism configured to substantially flatten the constraining window by applying a force to the constraining window from the outside of the container when the cured layer is formed by the optical system.Type: ApplicationFiled: December 3, 2008Publication date: August 6, 2009Applicant: Sony CorporationInventors: Nobuhiro Kihara, Junichi Kuzusako, Katsuhisa Honda
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Publication number: 20090184444Abstract: An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.Type: ApplicationFiled: January 15, 2009Publication date: July 23, 2009Applicant: SONY CORPORATIONInventors: Katsuhisa Honda, Nobuhiro Kihara, Junichi Kuzusako
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Publication number: 20090175977Abstract: An optical molding apparatus molds an optically molded product by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the optically molded product onto a surface of photo-curable resin. The optical molding apparatus includes an exposing unit and an exposure control unit. The exposing unit performs exposure on the photo-curable resin for each of small work areas that are defined by dividing an overall work area, which is where an optical molding operation is performed, into a plurality of areas. The exposure control unit controls an exposure condition of the exposing unit for each of the small work areas and allows the exposure to be performed collectively on multiple layers' worth of the photo-curable resin in a predetermined one of the small work areas.Type: ApplicationFiled: January 6, 2009Publication date: July 9, 2009Applicant: SONY CORPORATIONInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20090142436Abstract: An optical shaping apparatus includes: an exposing unit for turning on/off irradiation of light to a hardening resin surface for each predetermined unit area to irradiate light collectively on multiple the unit areas with irradiation of light being on; and a scanning unit for irradiating an optical beam with a predetermined diameter to scan the optical beam on the hardening resin surface; with the exposing unit irradiating the light in an area offset by a predetermined number of unit areas toward the inner side than the unit areas overlapped with the profile line of the cross-sectional-shaped data on the hardening resin surface; and with the scanning unit scanning an optical beam having a first diameter along a center line offset from the profile line of the cross-sectional-shaped data, and scanning an optical beam having a second diameter shorter than the first diameter along the inner side of the profile line.Type: ApplicationFiled: December 2, 2008Publication date: June 4, 2009Applicant: SONY CORPORATIONInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20090140466Abstract: The cross-sectional shape data of a three-dimensional model is divided according to work small areas obtained by dividing a work entire area where optical shaping work is performed into a plurality of areas, and work small area data which is cross-sectional shape data corresponding to said work small areas is generated. Also, the work small area data is enlarged with offset width based on the contracting ratio of a light hardening resin, and areas, which are wider than the work small areas on the surface of the light hardening resin by the offset width, are subjected to one-shot exposure based on the enlarged work small area data to form a hardening layer for each of the work small areas. The present invention can be applied to, for example, an optical shaping apparatus.Type: ApplicationFiled: December 2, 2008Publication date: June 4, 2009Applicant: SONY CORPORATIONInventors: Junichi Kuzusako, Nobuhiro Kihara, Katsuhisa Honda
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Publication number: 20090140172Abstract: An optical shaping apparatus includes a light source configured to irradiate light on the surface of a light hardening resin, and a spatial light modulating unit configured to subject light irradiated from the light source to spatial modulation, and irradiate the light on an irradiation area which is an area where a hardening layer is formed. Subsequently, the spatial light modulating unit divides the irradiation area into multiple sections in a zigzag form or tree-ring form, and subjects the light from the light source to spatial modulation to irradiate the light on the irradiation area for each of the sections by multiple number of times. The present invention can be applied to, for example, an optical shaping apparatus.Type: ApplicationFiled: December 2, 2008Publication date: June 4, 2009Applicant: SONY CORPORATIONInventors: Nobuhiro Kihara, Junichi Kuzusako, Katsuhisa Honda
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Patent number: 5766647Abstract: A molding tool used for molding products of fibrous material is manufactured efficiently by employing a lamination molding method. A molding tool having a porous structure used for molding products of fibrous material such as pulp molding is manufactured by lamination molding method (a method for molding a three dimensional product by subjecting a material to be laminated to prescribed treatment, the method includes a photo-setting resin method). Material lacks or voids are formed on each layer of a laminating material, the layer is laminated one above another, thereby, many suction holes are formed on the molding tool as the material lacks.Type: GrantFiled: February 16, 1996Date of Patent: June 16, 1998Assignee: Sony CorporationInventor: Junichi Kuzusako