Abstract: A method of making a multi-layer current collector comprises forming a first layer from a first formulation over each major surface of a current collector substrate, and forming a second layer from a second formulation over each of the first layers, wherein one of the first formulation and second formulation is a graphite formulation and the other of the first formulation and second formulation is a carbon black formulation.

Abstract: A method for activating carbon via alkali activation processes includes the introduction of water vapor during the activation phase to control the formation of highly reactive by-products. The method includes heating the mixture of a carbon-containing first material and a alkali-containing second material, introducing water vapor at a first threshold temperature and stopping water vapor introduction at a second threshold temperature. The activated carbon material is suitable for carbon-based electrodes and for use in high energy density devices.

Abstract: A method of extruding a dry mixture includes providing mixing materials to a twin screw extruder. The mixing materials are substantially dry and may include a substantially unfibrillated binder and a carbon material. The method includes extruding the mixing materials via a twin screw extruder to form an extruded mixture that is substantially dry. In one embodiment, the substantially dry mixture exiting the extruder may be further processed to form an electrode material, such as by a calendaring step.

Abstract: A multi-layer electrode includes a current collector having opposing first and second major surfaces, a fused carbon layer formed over one or both of the major surfaces, a conductive adhesion layer formed over each fused carbon layer, and an activated carbon layer formed over each conductive adhesive layer. The multi-layer electrode can be incorporated into a high energy density, high power density device such as an electric double layer capacitor.

Abstract: A method for forming activated carbon comprises forming a feedstock mixture from a carbon feedstock and a chemical activating agent, and heating the feedstock mixture with microwaves in a plurality of successive heating steps to react the carbon feedstock with the chemical activating agent and form activated carbon. Step-wise heating can be used to efficiently control the microwave activation process.

Abstract: An electric double layer capacitor comprises first and second electrodes, each comprising respective first and second carbon materials having distinct pore size distributions. A pore volume ratio of the first carbon material is greater than a pore volume ratio of the second carbon material. The pore volume ratio R is defined as R=V1/V, where V1 is a total volume of pores having a pore size of less than 1 nm, and V is a total volume of pores having a pore size greater than 1 nm.

Abstract: An electric double layer capacitor contains first and second electrodes, each having respective first and second carbon materials with distinct pore size distributions. A pore volume ratio of the first carbon material is greater than a pore volume ratio of the second carbon material. The pore volume ratio R is defined as R=V1/V, where V1 is a total volume of pores having a pore size of less than 1 nm, and V is a total volume of pores having a pore size greater than 1 nm.

Abstract: A terminal plate for an ultracapacitor package is formed from a single sheet of conductive material and comprising a plurality of bent tabs extending in a direction substantially orthogonal to a first main surface of the terminal plate. The terminal plate is configured to provide direct metallurgical contact between external terminals of the ultracapacitor package and the respective terminals of an electrode set that is incorporated into the package.

Abstract: An electric double layer capacitor comprises first and second electrodes, each comprising respective first and second carbon materials having distinct pore size distributions. A pore volume ratio of the first carbon material is greater than a pore volume ratio of the second carbon material. The pore volume ratio R is defined as R=V1/V, where V1 is a total volume of pores having a pore size of less than 1 nm, and V is a total volume of pores having a pore size greater than 1 nm.

Abstract: A terminal plate for an ultracapacitor package is formed from a single sheet of conductive material and comprising a plurality of bent tabs extending in a direction substantially orthogonal to a first main surface of the terminal plate. The terminal plate is configured to provide direct metallurgical contact between external terminals of the ultracapacitor package and the respective terminals of an electrode set that is incorporated into the package.

Abstract: A glass package is disclosed comprising a first substrate and a second substrate, where the substrates are attached in at least two locations, at least one attachment comprising a frit, and at least one attachment comprising a polymeric adhesive and wherein the frit comprises a glass portion comprising: a base component comprising and at least one absorbing component. Also disclosed is a method of sealing a light emitting display device comprising providing a light emitting layer, a first substrate and a second substrate, where a frit is deposited between the substrates and a polymeric adhesive is deposited either between the substrates or around the edge of the device, and where the frit is sealed with a radiation source and the polymeric adhesive is cured.

Abstract: A method of making a multi-layer current collector comprises forming a first layer from a first formulation over each major surface of a current collector substrate, and forming a second layer from a second formulation over each of the first layers, wherein one of the first formulation and second formulation is a graphite formulation and the other of the first formulation and second formulation is a carbon black formulation.

Abstract: A multi-layer electrode includes a current collector having opposing first and second major surfaces, a fused carbon layer formed over one or both of the major surfaces, a conductive adhesion layer formed over each fused carbon layer, and an activated carbon layer formed over each conductive adhesive layer. The multi-layer electrode can be incorporated into a high energy density, high power density device such as an electric double layer capacitor.

Abstract: An oblong electrochemical double-layer capacitor is disclosed having a modified jelly roll design and having a plurality of fingers extending from each electrode in substantially the same direction. A packaged electrochemical double-layer capacitor is also disclosed comprising the oblong electrochemical double-layer capacitor having a modified jelly roll design. A method for manufacturing an oblong electrochemical double-layer capacitor having a modified jelly roll design is also disclosed.

Abstract: A current collector and an electric double layer capacitor including a current collector. The current collector has a conductive layer with an electrode-facing surface and an opposing second surface, each surface having an area, and a textured coating formed over and in contact with at least a majority of the electrode-facing surface.

Abstract: A glass package is disclosed comprising a first substrate and a second substrate, where the substrates are attached in at least two locations, at least one attachment comprising a frit, and at least one attachment comprising a polymeric adhesive and wherein the frit comprises a glass portion comprising: a base component comprising and at least one absorbing component. Also disclosed is a method of sealing a light emitting display device comprising providing a light emitting layer, a first substrate and a second substrate, where a frit is deposited between the substrates and a polymeric adhesive is deposited either between the substrates or around the edge of the device, and where the frit is sealed with a radiation source and the polymeric adhesive is cured.

Abstract: A glass package is disclosed comprising a first substrate and a second substrate, where the substrates are attached in at least two locations, at least one attachment comprising a frit, and at least one attachment comprising a polymeric adhesive and wherein the frit comprises a glass portion comprising: a base component comprising and at least one absorbing component. Also disclosed is a method of sealing a light emitting display device comprising providing a light emitting layer, a first substrate and a second substrate, where a frit is deposited between the substrates and a polymeric adhesive is deposited either between the substrates or around the edge of the device, and where the frit is sealed with a radiation source and the polymeric adhesive is cured.

Abstract: An oblong electrochemical double-layer capacitor is disclosed having a modified jelly roll design and having a plurality of fingers extending from each electrode in substantially the same direction. A packaged electrochemical double-layer capacitor is also disclosed comprising the oblong electrochemical double-layer capacitor having a modified jelly roll design. A method for manufacturing an oblong electrochemical double-layer capacitor having a modified jelly roll design is also disclosed.

Abstract: Glass-based micropositioning systems and methods are disclosed. The micropositioning systems and methods utilize microbumps (40) formed in a glass substrate (12 or 100). The microbumps are formed by subjecting a portion of the glass substrate to localized heating, which results in local rapid expansion of glass where the heat was applied. The height and shape of the microbumps depend on the type of glass substrate and the amount and form of heat delivered to the substrate. The microbumps allow for active or passive micropositioning of optical elements, including planar waveguides and optical fibers. Optical assemblies formed using microbump micropositioners are also disclosed.

Abstract: A method is disclosed for sealing a plurality of glass articles, comprising providing a first glass article comprising at least one first sealing surface, wherein the at least one first sealing surface comprises a glass comprising a copper compound, and optionally a silver compound, positioned within a portion of the glass of the first glass article; providing a second glass article comprising at least one second sealing surface; contacting at least a portion of the first sealing surface with at least a portion of the second sealing surface; and irradiating at least a portion of the first sealing surface in a manner that causes at least a portion of the first glass article and at least a portion of the second glass article to be sealed together. A fused device is also disclosed.