Patents by Inventor Karl D. Sears

Karl D. Sears has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8497410
    Abstract: A method of making personal hygiene articles of high absorbency from cellulosic fiber pulp without chemical cross-linking of the cellulosic fibers is disclosed. The method comprises interposing a sublayer of mechanically fluffed alkali extracted cellulosic fiber pulp between a fluid permeable layer and a fluid impermeable layer.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: July 30, 2013
    Assignee: Rayonier TRS Holdings Inc.
    Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
  • Patent number: 8247641
    Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: August 21, 2012
    Assignee: Rayonier TRS Holdings Inc.
    Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
  • Publication number: 20110209839
    Abstract: A method of making personal hygiene articles of high absorbency from cellulosic fiber pulp without chemical cross-linking of the cellulosic fibers is disclosed. The method comprises interposing a sublayer of mechanically fluffed alkali extracted cellulosic fiber pulp between a fluid permeable layer and a fluid impermeable layer.
    Type: Application
    Filed: February 18, 2011
    Publication date: September 1, 2011
    Inventors: Phyllis Leithem, Clarles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
  • Patent number: 7919667
    Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.
    Type: Grant
    Filed: June 15, 1999
    Date of Patent: April 5, 2011
    Assignee: Rayonier TRS Holdings Inc.
    Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
  • Patent number: 7288167
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: October 30, 2007
    Assignee: Rayonier TRS Holdings Inc.
    Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
  • Patent number: 7195695
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of cellulosic fibers treated with a caustic solution under non-mercerizing conditions is cross-linked with a solution containing polymeric polycarboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good absorption and wet resiliency properties are also disclosed.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: March 27, 2007
    Assignee: Rayonier Products & Financial Services Company
    Inventors: Karl D. Sears, W. Jason Cooper, Tina R. Murguia
  • Patent number: 7018511
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.
    Type: Grant
    Filed: October 16, 2002
    Date of Patent: March 28, 2006
    Assignee: Rayonier Products & Financial Services Company
    Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
  • Patent number: 6855182
    Abstract: A pellet for use in conditioning soil made of a lignocellulose fiber matrix having up to 20% by weight of a soil conditioning material incorporated therein. The soil conditioning material comprises one or more synthetic soil conditioning polymers and, optionally, additional soil enhancing additives such as fertilizers, gypsum, and calcium salts. The preferred lignocellulose materials are pulp fibers with an alpha-cellulose purity of greater than about 75% by weight, with preferred lignin content of no higher than 10%. The soil conditioning polymers are preferably polyacrylamides (PAMs) or modified PAMs, but may be a combination of other soil conditioning polymers. The pellet is produced by dispersing the polymers into a bath of lignocellulose fibers. The dispersion is then formed into pellets with a pelletizing machine such that the polymer and other soil conditioning material is interspersed within the matrix formed by the pelletized lignocellulose.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: February 15, 2005
    Assignee: Rayonier Products and Financial Services Company
    Inventor: Karl D. Sears
  • Patent number: 6835828
    Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: December 28, 2004
    Assignee: Rayonier Inc.
    Inventors: Karl D. Sears, Wendy Hendricks
  • Publication number: 20040106786
    Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.
    Type: Application
    Filed: July 8, 2003
    Publication date: June 3, 2004
    Applicant: Rayonier Inc.
    Inventors: Karl D. Sears, Wendy Hendricks
  • Patent number: 6730249
    Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: May 4, 2004
    Assignees: The United States of America as represented by the Secretary of Agriculture, Rayonier, Inc.
    Inventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
  • Publication number: 20040074616
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.
    Type: Application
    Filed: October 16, 2002
    Publication date: April 22, 2004
    Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
  • Publication number: 20040011102
    Abstract: A pellet for use in conditioning soil made of a lignocellulose fiber matrix having up to 20% by weight of a soil conditioning material incorporated therein. The soil conditioning material comprises one or more synthetic soil conditioning polymers and, optionally, additional soil enhancing additives such as fertilizers, gypsum, and calcium salts. The preferred lignocellulose materials are pulp fibers with an alpha-cellulose purity of greater than about 75% by weight, with preferred lignin content of no higher than 10%. The soil conditioning polymers are preferably polyacrylamides (PAMs) or modified PAMs, but may be a combination of other soil conditioning polymers. The pellet is produced by dispersing the polymers into a bath of lignocellulose fibers. The dispersion is then formed into pellets with a pelletizing machine such that the polymer and other soil conditioning material is interspersed within the matrix formed by the pelletized lignocellulose.
    Type: Application
    Filed: July 17, 2002
    Publication date: January 22, 2004
    Inventor: Karl D. Sears
  • Patent number: 6620293
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing carboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good porosity, bulking characteristics, wet resiliency, and absorption, low fines, low nits, and low knots, are also disclosed. This invention also includes a blended cellulose composition comprising a minor proportion of cellulose fibers having been similarly cross-linked with carboxylic acids and a major proportion of other cellulose fibers. This invention further provides individualized, chemically cross-linked cellulosic fibers comprising mercerized individualized cellulosic fibers with a purity of at least 95%, cross-linked with carboxylic acids.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: September 16, 2003
    Assignee: Rayonier Inc.
    Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
  • Publication number: 20030155087
    Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing carboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good porosity, bulking characteristics, wet resiliency, and absorption, low fines, low nits, and low knots, are also disclosed.
    Type: Application
    Filed: April 11, 2001
    Publication date: August 21, 2003
    Applicant: Rayonier Inc.
    Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
  • Publication number: 20030050472
    Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.
    Type: Application
    Filed: August 31, 2001
    Publication date: March 13, 2003
    Applicant: Rayonier Inc.
    Inventors: Karl D. Sears, Wendy Hendricks
  • Publication number: 20020096276
    Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.
    Type: Application
    Filed: May 16, 2001
    Publication date: July 25, 2002
    Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
  • Publication number: 20020000683
    Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.
    Type: Application
    Filed: February 15, 2001
    Publication date: January 3, 2002
    Applicant: The United States of America as represented by the Secretary of Agriculture
    Inventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
  • Patent number: 6270883
    Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.
    Type: Grant
    Filed: October 9, 1998
    Date of Patent: August 7, 2001
    Assignees: The United States of America as represented by the Secretary of Agriculture, Rayonier Inc.
    Inventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
  • Patent number: 5858172
    Abstract: Wood pulp sheets treated with triacetin and other compounds, or solutions or emulsions of same, having increased softness while maintaining absorbency, and methods for producing same. More particularly, the invention relates to the treatment of wood pulp useful for making a fluff pulp using a softening agent including alkyl ethers, aryl ethers and formic, ethanoic and propanoic esters of low molecular weight glycols, such as triacetin, propylene glycol diacetate and 2-phenoxyethanol.
    Type: Grant
    Filed: September 15, 1997
    Date of Patent: January 12, 1999
    Assignee: Rayonier Inc.
    Inventors: Karl D. Sears, Peter R. Abitz