Patents by Inventor Karl D. Sears
Karl D. Sears has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8497410Abstract: A method of making personal hygiene articles of high absorbency from cellulosic fiber pulp without chemical cross-linking of the cellulosic fibers is disclosed. The method comprises interposing a sublayer of mechanically fluffed alkali extracted cellulosic fiber pulp between a fluid permeable layer and a fluid impermeable layer.Type: GrantFiled: February 18, 2011Date of Patent: July 30, 2013Assignee: Rayonier TRS Holdings Inc.Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
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Patent number: 8247641Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.Type: GrantFiled: May 16, 2001Date of Patent: August 21, 2012Assignee: Rayonier TRS Holdings Inc.Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
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Publication number: 20110209839Abstract: A method of making personal hygiene articles of high absorbency from cellulosic fiber pulp without chemical cross-linking of the cellulosic fibers is disclosed. The method comprises interposing a sublayer of mechanically fluffed alkali extracted cellulosic fiber pulp between a fluid permeable layer and a fluid impermeable layer.Type: ApplicationFiled: February 18, 2011Publication date: September 1, 2011Inventors: Phyllis Leithem, Clarles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
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Patent number: 7919667Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.Type: GrantFiled: June 15, 1999Date of Patent: April 5, 2011Assignee: Rayonier TRS Holdings Inc.Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
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Patent number: 7288167Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.Type: GrantFiled: January 13, 2006Date of Patent: October 30, 2007Assignee: Rayonier TRS Holdings Inc.Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
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Patent number: 7195695Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of cellulosic fibers treated with a caustic solution under non-mercerizing conditions is cross-linked with a solution containing polymeric polycarboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good absorption and wet resiliency properties are also disclosed.Type: GrantFiled: October 2, 2003Date of Patent: March 27, 2007Assignee: Rayonier Products & Financial Services CompanyInventors: Karl D. Sears, W. Jason Cooper, Tina R. Murguia
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Patent number: 7018511Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.Type: GrantFiled: October 16, 2002Date of Patent: March 28, 2006Assignee: Rayonier Products & Financial Services CompanyInventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
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Patent number: 6855182Abstract: A pellet for use in conditioning soil made of a lignocellulose fiber matrix having up to 20% by weight of a soil conditioning material incorporated therein. The soil conditioning material comprises one or more synthetic soil conditioning polymers and, optionally, additional soil enhancing additives such as fertilizers, gypsum, and calcium salts. The preferred lignocellulose materials are pulp fibers with an alpha-cellulose purity of greater than about 75% by weight, with preferred lignin content of no higher than 10%. The soil conditioning polymers are preferably polyacrylamides (PAMs) or modified PAMs, but may be a combination of other soil conditioning polymers. The pellet is produced by dispersing the polymers into a bath of lignocellulose fibers. The dispersion is then formed into pellets with a pelletizing machine such that the polymer and other soil conditioning material is interspersed within the matrix formed by the pelletized lignocellulose.Type: GrantFiled: July 17, 2002Date of Patent: February 15, 2005Assignee: Rayonier Products and Financial Services CompanyInventor: Karl D. Sears
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Patent number: 6835828Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.Type: GrantFiled: July 8, 2003Date of Patent: December 28, 2004Assignee: Rayonier Inc.Inventors: Karl D. Sears, Wendy Hendricks
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Publication number: 20040106786Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.Type: ApplicationFiled: July 8, 2003Publication date: June 3, 2004Applicant: Rayonier Inc.Inventors: Karl D. Sears, Wendy Hendricks
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Patent number: 6730249Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.Type: GrantFiled: February 15, 2001Date of Patent: May 4, 2004Assignees: The United States of America as represented by the Secretary of Agriculture, Rayonier, Inc.Inventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
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Publication number: 20040074616Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing a carboxylic acid cross-linking agent. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products produced are economic and possess good porosity, bulking characteristics, wet resiliency, absorption characteristics, low fines, low nits and low knots. The invention also includes blended cellulose compositions comprising a minor proportion of cross-linked mercerized cellulosic fibers and a major proportion of other cellulosic fibers. The invention further provides individualized, chemically cross-linked mercerized cellulosic fibers of high purity.Type: ApplicationFiled: October 16, 2002Publication date: April 22, 2004Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
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Publication number: 20040011102Abstract: A pellet for use in conditioning soil made of a lignocellulose fiber matrix having up to 20% by weight of a soil conditioning material incorporated therein. The soil conditioning material comprises one or more synthetic soil conditioning polymers and, optionally, additional soil enhancing additives such as fertilizers, gypsum, and calcium salts. The preferred lignocellulose materials are pulp fibers with an alpha-cellulose purity of greater than about 75% by weight, with preferred lignin content of no higher than 10%. The soil conditioning polymers are preferably polyacrylamides (PAMs) or modified PAMs, but may be a combination of other soil conditioning polymers. The pellet is produced by dispersing the polymers into a bath of lignocellulose fibers. The dispersion is then formed into pellets with a pelletizing machine such that the polymer and other soil conditioning material is interspersed within the matrix formed by the pelletized lignocellulose.Type: ApplicationFiled: July 17, 2002Publication date: January 22, 2004Inventor: Karl D. Sears
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Patent number: 6620293Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing carboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good porosity, bulking characteristics, wet resiliency, and absorption, low fines, low nits, and low knots, are also disclosed. This invention also includes a blended cellulose composition comprising a minor proportion of cellulose fibers having been similarly cross-linked with carboxylic acids and a major proportion of other cellulose fibers. This invention further provides individualized, chemically cross-linked cellulosic fibers comprising mercerized individualized cellulosic fibers with a purity of at least 95%, cross-linked with carboxylic acids.Type: GrantFiled: April 11, 2001Date of Patent: September 16, 2003Assignee: Rayonier Inc.Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
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Publication number: 20030155087Abstract: The invention provides a method for preparing cross-linked cellulosic fibers. A sheet of mercerized cellulosic fibers with a purity of at least 95% is treated with a solution containing carboxylic acid cross-linking agents. The treated cellulosic fibrous material is dried and cured in sheet form to promote intrafiber cross-linking. Cross-linked fiber products of this method, which is economic, that possess good porosity, bulking characteristics, wet resiliency, and absorption, low fines, low nits, and low knots, are also disclosed.Type: ApplicationFiled: April 11, 2001Publication date: August 21, 2003Applicant: Rayonier Inc.Inventors: Karl D. Sears, Michael E. Haeussler, Tina R. Solomon
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Publication number: 20030050472Abstract: Disclosed is a process for producing reactive cellulose for use in the manufacture of cellulose acetate having superior clarity by mercerizing hardwood cellulosic material and reacting it with an hydroxyalkylating agent to a degree of molar substitution ranging from 0.04 to 0.15 per anhydroglucose unit in cellulose.Type: ApplicationFiled: August 31, 2001Publication date: March 13, 2003Applicant: Rayonier Inc.Inventors: Karl D. Sears, Wendy Hendricks
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Publication number: 20020096276Abstract: An improved absorbency material for absorbency applications comprised of a cellulosic fibrous material wherein said cellulosic fibrous material such as pulp is a cold alkali solution treated material at a treatment temperature of less than about 50° C.; a process for improving absorbency and other characteristics of said pulp.Type: ApplicationFiled: May 16, 2001Publication date: July 25, 2002Inventors: Phyllis Leithem, Charles A. Kremers, W. Paul Harrell, Stephen Lewis, Karl D. Sears, Quan He, Peter R. Abitz
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Publication number: 20020000683Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.Type: ApplicationFiled: February 15, 2001Publication date: January 3, 2002Applicant: The United States of America as represented by the Secretary of AgricultureInventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
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Patent number: 6270883Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.Type: GrantFiled: October 9, 1998Date of Patent: August 7, 2001Assignees: The United States of America as represented by the Secretary of Agriculture, Rayonier Inc.Inventors: Karl D. Sears, Rodney E. Jacobson, Daniel F. Caulfield, John Underwood
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Patent number: 5858172Abstract: Wood pulp sheets treated with triacetin and other compounds, or solutions or emulsions of same, having increased softness while maintaining absorbency, and methods for producing same. More particularly, the invention relates to the treatment of wood pulp useful for making a fluff pulp using a softening agent including alkyl ethers, aryl ethers and formic, ethanoic and propanoic esters of low molecular weight glycols, such as triacetin, propylene glycol diacetate and 2-phenoxyethanol.Type: GrantFiled: September 15, 1997Date of Patent: January 12, 1999Assignee: Rayonier Inc.Inventors: Karl D. Sears, Peter R. Abitz