Patents by Inventor Katsutoshi Takashima

Katsutoshi Takashima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190085421
    Abstract: Provided herein is a plated steel having high strength with excellent elongation, excellent hole expansibility, and excellent material uniformity, and a method for producing such a plated steel. The steel sheet provided herein has a specific composition, and a steel structure that contains ferrite as a primary phase, and 2 to 12% of perlite, and 3% or less of martensite by volume, and in which the remainder is a low-temperature occurring phase. The ferrite has an average crystal grain diameter of 25 ?m or less. The perlite has an average crystal grain diameter of 5 ?m or less. The martensite has an average crystal grain diameter of 1.5 ?m or less. The perlite has a mean free path of 5.5 ?m or more. The steel sheet has a tensile strength of 440 MPa or more.
    Type: Application
    Filed: March 21, 2017
    Publication date: March 21, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yoshimasa Funakawa
  • Publication number: 20190078173
    Abstract: Provided herein is a steel sheet of a specific composition that has a micro structure containing, by volume, 75 to 95% of ferrite, 3 to 15% of martensite, 0.5 to 10% of perlite, 10% or less of unrecrystallized ferrite, and 21.5% or less of a low-temperature occurring phase representing the remainder, and in which the ferrite has an average crystal grain diameter of 6 ?m or less, and the martensite has an average crystal grain diameter of 3 ?m or less, and an average aspect ratio of 4.0 or less, and in which a Nb base precipitate having an average grain diameter of 0.10 ?m or less is contained. The steel sheet has a tensile strength of 590 MPa or more.
    Type: Application
    Filed: March 21, 2017
    Publication date: March 14, 2019
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Chikaumi Sawanishi, Yoshimasa Funakawa
  • Patent number: 10174396
    Abstract: A high-strength cold-rolled steel sheet has a chemical composition containing, by mass %, C: 0.15% or more and 0.30% or less, Si: 0.8% or more and 2.4% or less, Mn: 2.4% or more and 3.5% or less, P: 0.08% or less, S: 0.005% or less, Al: 0.01% or more and 0.08% or less, N: 0.010% or less, Ti: 0.002% or more and 0.05% or less, B: 0.0002% or more and 0.0050% or less, and the balance being Fe and inevitable impurities, a microstructure including ferrite having an average grain diameter of 3 ?m or less and a volume fraction of 5% or less (including 0%), retained austenite having a volume fraction of 10% or more and 20% or less, martensite having an average grain diameter of 4 atm or less and a volume fraction of 20% or less (including 0%), and the balance including bainite and/or tempered martensite.
    Type: Grant
    Filed: January 21, 2015
    Date of Patent: January 8, 2019
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20190001429
    Abstract: Provided is a resistance spot welding method that inhibits, in accordance with the degree of axis misalignment between electrodes, the occurrence of cracking in a weld regardless of the steel grade. In resistance spot welding methods according to the present invention, H (ms) is an electrode force retaining time after completion of current passage, D (mm) is an amount of axis misalignment between the electrodes, t (mm) is a total sum of sheet thicknesses of a plurality of overlapping steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the plurality of steel sheets, F (N) is an electrode force, and d (mm) is a tip diameter of one electrode of the pair of electrodes that has a smaller tip diameter. The electrode force retaining time H is specified to be a predetermined value or greater.
    Type: Application
    Filed: December 13, 2016
    Publication date: January 3, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
  • Patent number: 10156005
    Abstract: A steel sheet includes a microstructure containing a volume fraction of 20% to 55% of ferrite having an average grain size of 7 ?m or less, a volume fraction of 5% to 15% of retained austenite, a volume fraction of 0.5% to 7% of martensite having an average grain size of 4 ?m or less, and a structure composed of bainite and/or tempered martensite and having an average grain size of 6 ?m or less, and a difference in nano-hardness between ferrite and the structure composed of bainite and/or tempered martensite being 3.5 GPa or less and a difference in nano-hardness between the structure composed of bainite and/or tempered martensite and martensite being 2.5 GPa or less.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: December 18, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
  • Patent number: 10144996
    Abstract: A high strength cold rolled steel sheet with a low yield ratio has a chemical composition containing C: 0.05% to 0.10%, Si: 0.6% to 1.3%, Mn: 1.4% to 2.2%, P: 0.08% or less, S: 0.010% or less, Al: 0.01% to 0.08%, N: 0.010% or less, and the remainder being Fe and incidental impurities, on a percent by mass basis, and a microstructure in which the average grain size of ferrite is 15 ?m or less, the volume fraction of ferrite is 70% or more, the volume fraction of bainite is 3% or more, the volume fraction of retained austenite is 4% to 7%, the average grain size of martensite is 5 ?m or less, and the volume fraction of martensite is 1% to 6%, wherein the average C concentration (percent by mass) in the retained austenite is 0.30% to 0.70%, yield ratio is 64% or less, and the tensile strength is 590 MPa or more.
    Type: Grant
    Filed: December 4, 2013
    Date of Patent: December 4, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Hideyuki Kimura, Kohei Hasegawa
  • Patent number: 10077486
    Abstract: A high-strength cold-rolled steel sheet has a composition and a microstructure. The microstructure comprises: ferrite having an average grain size of 5 ?m or less and a volume fraction of 3% to 20%, retained austenite having a volume fraction of 5% to 20%, and martensite having a volume fraction of 5% to 20%, the remainder being bainite and/or tempered martensite. The total number of retained austenite with a grain size of 2 ?m or less, martensite with a grain size of 2 ?m or less, or a mixed phase thereof is 150 or more per 2,000 ?m2 of a thickness cross section parallel to the rolling direction of the steel sheet.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: September 18, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
  • Publication number: 20180257165
    Abstract: A resistance spot welding method inhibits, in accordance with the electrode angle, the occurrence of cracking in the weld regardless of the steel grade. The resistance spot welding method satisfies relationships: 2·A·(t·T/F)1/2?H when 0?A<1 (3·A?1)·(t·T/F)1/2?H when 1?A<10 (A+19)·(t·T/F)1/2?H when 10?A<20 where H (ms) is an electrode force retaining time after completion of current passage, A (degrees) is an electrode angle of the electrodes, t (mm) is a sheet thickness of a steel sheet having a largest sheet thickness among the steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the two or more steel sheets, and F (N) is the electrode force.
    Type: Application
    Filed: August 23, 2016
    Publication date: September 13, 2018
    Inventors: Chikaumi SAWANISHI, Koichi TANIGUCHI, Katsutoshi TAKASHIMA, Hiroshi MATSUDA, Rinsei IKEDA
  • Patent number: 9994941
    Abstract: A high strength cold rolled steel sheet has a chemical composition including, by mass %, C: 0.06 to 0.13%, Si: 1.2 to 2.3%, Mn: 0.6 to 1.6%, P: not more than 0.10%, S: not more than 0.010%, Al: 0.01 to 0.10% and N: not more than 0.010%, the balance comprising Fe and inevitable impurities. The steel sheet includes a microstructure containing not less than 90% in terms of volume fraction of ferrite with an average grain diameter of less than 20 ?m and 1.0 to 10% in terms of volume fraction of pearlite with an average grain diameter of less than 5 ?m. The ferrite has an average Vickers hardness of not less than 130. The steel sheet has a yield ratio of not less than 65% and a tensile strength of not less than 590 MPa.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: June 12, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20180127856
    Abstract: A high-strength cold-rolled steel sheet excellent in terms of elongation (EL) and hole expansion ratio (A) having a low yield ratio (YR), as well as a method for manufacturing the steel sheet. The steel sheet has a chemical composition containing, by mass %, C: 0.15% to 0.25%, Si: 1.0% to 2.0%, Mn: 1.8% to 2.5%, P: 0.10% or less, S: 0.010% or less, Al: 0.10% or less, N: 0.010% or less, and the balance being Fe and inevitable impurities, and a multi-phase microstructure including ferrite having an average crystal grain diameter of 5 ?m or less in an amount of 30% to 55% in terms of volume fraction, retained austenite having an average crystal grain diameter of 2 ?m or less in an amount of 5% to 15% in terms of volume fraction, and tempered martensite having an average crystal grain diameter of 2 ?m or less in an amount of 30% to 60% in terms of volume fraction, in which the number of grains of the retained austenite existing in an area of 1000 ?m2 is 10 or more.
    Type: Application
    Filed: December 21, 2015
    Publication date: May 10, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yoshimasa Funakawa
  • Patent number: 9914988
    Abstract: Provided are a high-strength cold-rolled steel sheet having excellent formability, excellent ductility, excellent hole expansibility, and high yield ratio and a method for producing the same. The high-strength cold-rolled steel sheet contains 0.05% to 0.15% C, 0.10% to 0.90% Si, 1.0% to 2.0% Mn, 0.005% to 0.05% P, 0.0050% or less S, 0.01% to 0.10% Al, 0.0050% or less N, and 0.010% to 0.100% Nb, which are chemical components, on a mass basis, the balance being Fe and unavoidable impurities; has a microstructure which is a multi-phase structure containing 90% or more of a ferrite phase and 0.5% to less than 5.0% of a martensite phase on a volume fraction basis, the remainder being low-temperature transformation phases; and has a yield ratio of 70% or more.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: March 13, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20180044751
    Abstract: A high-strength cold-rolled steel sheet having a tensile strength (TS) of 1150 MPa or more and excellent elongation and delayed fracturing resistance, as well as a method for manufacturing the steel sheet. The steel sheet has a chemical composition containing, by mass %, C: 0.16% to 0.30%, Si: 1.20% to 2.20%, Mn: 1.50% to 2.50%, P: 0.05% or less, S: 0.005% or less, Al: 0.10% or less, N: 0.007% or less, at least one of Ti and Nb, and the balance being Fe and inevitable impurities, wherein the combined mass % of Ti and Nb is 0.04% to 0.15%, and a multi-phase microstructure including ferrite having an average crystal grain diameter of 3 ?m or less in an amount of 45% to 65% in terms of volume fraction, tempered martensite having an average crystal grain diameter of 2 ?m or less in an amount of 35% to 55% in terms of volume fraction, and optionally non-recrystallized ferrite having an average crystal grain diameter of 5 ?m or less in an amount of 5% or less.
    Type: Application
    Filed: December 21, 2015
    Publication date: February 15, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yoshimasa Funakawa
  • Publication number: 20180037969
    Abstract: A steel sheet contains C: 0.15% to 0.22%, Si: 1.0% to 2.0%, Mn: 1.7% to 2.5%, P: 0.05% or less, S: 0.02% or less, Al: 0.01% to 0.05%, N: 0.005% or less, O: 0.01% or less, and the balance being iron and unavoidable impurities while satisfying [Si]/[Mn]?0.5 ([Si] and [Mn] represent Si and Mn contents, wherein the steel sheet has a structure including, in terms of area fraction, 60% to less than 100% of tempered martensite, 5% or less including 0% of untransformed austenite, and the balance being ferrite, and the ferrite has an average crystal grain size of less than 3.5 ?m, wherein less than 10 particles/100 ?m2 of Si—Mn compound oxide particles having a circle equivalent diameter of 5 ?m or less are present on a surface of the steel sheet, and the surface is covered with Si-based oxide at a coverage of 1% or less.
    Type: Application
    Filed: February 16, 2016
    Publication date: February 8, 2018
    Inventors: Shimpei Yoshioka, Katsutoshi Takashima, Kohei Hasegawa, Yoshimasa Funakawa
  • Publication number: 20170321297
    Abstract: A high-strength cold-rolled steel sheet having a specified chemical composition and a microstructure including ferrite having an average crystal grain diameter of 2 ?m or less in an amount of 10% to 25% in terms of volume fraction, retained austenite in an amount of 5% to 20% in terms of volume fraction, martensite having an average crystal grain diameter of 2 ?m or less in an amount of 5% to 15% in terms of volume fraction, and the balance being a multi-phase structure including bainite and tempered martensite having an average crystal grain diameter of 5 ?m or less, in which a relational expression, 0.35?V2/V1?0.75 (1), is satisfied, where V1 is a volume fraction of phases which are different from ferrite and V2 is a volume fraction of tempered martensite.
    Type: Application
    Filed: October 27, 2015
    Publication date: November 9, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi TAKASHIMA, Kohei HASEGAWA, Yoshimasa FUNAKAWA
  • Publication number: 20170145534
    Abstract: A high-strength cold-rolled steel sheet has a composite structure containing 0.15 to 0.25% by mass of C, 1.8 to 3.0% by mass of Mn, and 0.0003 to 0.0050% by mass of B, and having a ferrite volume fraction of 20% to 50%, a retained austenite volume fraction of 7% to 20%, a martensite volume fraction of 1% to 8%, and the balance containing bainite and tempered martensite, and in the composite structure, ferrite has an average crystal grain diameter of 5 ?m or less, retained austenite has an average crystal grain diameter of 0.3 to 2.0 ?m and an aspect ratio of 4 or more, martensite has an average crystal grain diameter of 2 ?m or less, a metal phase containing both bainite and tempered martensite has an average crystal grain diameter of 7 ?m or less, the ratio of the volume fraction of tempered martensite to the volume fraction of a metal structure other than ferrite is 0.60 to 0.85, and the average C concentration in retained austenite is 0.65% by mass or more.
    Type: Application
    Filed: March 13, 2015
    Publication date: May 25, 2017
    Inventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
  • Publication number: 20170107591
    Abstract: A high-yield-ratio, high-strength cold-rolled steel sheet has a composition containing, in terms of % by mass, C: 0.13% to 0.25%, Si: 1.2% to 2.2%, Mn: 2.0% to 3.2%, P: 0.08% or less, S: 0.005% or less, Al: 0.01% to 0.08%, N: 0.008% or less, Ti: 0.055% to 0.130%, and the balance being Fe and unavoidable impurities. The steel sheet has a microstructure that contains 2% to 15% of ferrite having an average crystal grain diameter of 2 um or less in terms of volume fraction, 5 to 20% of retained austenite having an average crystal grain diameter of 0.3 to 2.0 ?m in terms of volume fraction, 10% or less (including 0%) of martensite having an average grain diameter of 2 ?m or less in terms of volume fraction, and the balance being bainite and tempered martensite, and the bainite and the tempered martensite having an average crystal grain diameter of 5 ?m or less.
    Type: Application
    Filed: March 17, 2015
    Publication date: April 20, 2017
    Inventors: Katsutoshi Takashima, Kohei Hasegawa
  • Patent number: 9574254
    Abstract: A hot rolled steel sheet has a chemical composition including, by mass %, C: 0.060% to 0.120%; Si: 0.10% to 0.70%; Mn: 1.00% to 1.80%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%, wherein Nb is contained so that content of solute Nb is 5% or more relative to the total Nb content; the balance being Fe and incidental impurities. The hot rolled steel sheet has a microstructure containing ferrite of not more than 15 ?m in average crystal grain diameter by a volume fraction of not less than 75%, the balance being low-temperature-induced phases. The hot rolled steel sheet can be suitably utilized for manufacturing a cold rolled steel sheet or hot-dip galvanized steel sheet having a tensile strength of 590 MPa or more, excellent in material homogeneity and capable of giving excellent cold rolling property.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: February 21, 2017
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa, Shinya Yamaguchi
  • Publication number: 20170022582
    Abstract: A high-strength cold-rolled steel sheet having good ductility, hole expandability, and delayed fracture resistance and being excellent in material homogeneity. The steel sheet has a chemical composition containing, in mass %, C: 0.15 to 0.25%, Si: 1.2 to 2.2%, Mn: 1.7 to 2.5%, P: 0.05% or less, S: 0.005% or less, Al: 0.01 to 0.10%, N: 0.006% or less, Ti: 0.003 to 0.030%, B: 0.0002 to 0.0050%, and Fe and inevitable impurities. The steel sheet has a microstructure that includes ferrite having an average crystal grain diameter of 4 ?m or less at a volume fraction of 5 to 20%, retained austenite at a volume fraction of 5% or less, including 0%, and tempered martensite at a volume fraction of 80 to 95%. Additionally, the mean free path of the ferrite is 3.0 to 7.5 ?m.
    Type: Application
    Filed: March 17, 2015
    Publication date: January 26, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi TAKASHIMA, Kohei HASEGAWA
  • Publication number: 20160369369
    Abstract: A high-strength cold-rolled steel sheet has a chemical composition containing, by mass %, C: 0.15% or more and 0.30% or less, Si: 0.8% or more and 2.4% or less, Mn: 2.4% or more and 3.5% or less, P: 0.08% or less, S: 0.005% or less, Al: 0.01% or more and 0.08% or less, N: 0.010% or less, Ti: 0.002% or more and 0.05% or less, B: 0.0002% or more and 0.0050% or less, and the balance being Fe and inevitable impurities, a microstructure including ferrite having an average grain diameter of 3 ?m or less and a volume fraction of 5% or less (including 0%), retained austenite having a volume fraction of 10% or more and 20% or less, martensite having an average grain diameter of 4 ?m or less and a volume fraction of 20% or less (including 0%), and the balance including bainite and/or tempered martensite.
    Type: Application
    Filed: January 21, 2015
    Publication date: December 22, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Patent number: 9499914
    Abstract: A zinc or zinc alloy coated steel excellent in various properties including corrosion resistance and adhesion properties and, in particular, good conductivity is provided. A method for manufacturing a zinc or zinc alloy coated steel sheet includes: preparing a surface-treatment liquid for a the steel sheet, containing following components, by blending the including: (A) a specific resin emulsion; (B) a tetraalkoxysilane; (C) at least one type of silane coupling agent; (D) a chelating agent; (E) a vanadate compound; (F) a titanium compound; and water; and applying by coating the surface-treatment liquid to a surface of the steel sheet, heating and drying the surface of the steel sheet such that a coating amount per one surface is 200 to 1,000 mg/m2 to form a surface treatment coating film on the surface.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: November 22, 2016
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Katsutoshi Takashima