Patents by Inventor Katsutoshi Takashima

Katsutoshi Takashima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160177427
    Abstract: A steel sheet includes a microstructure containing a volume fraction of 20% to 55% of ferrite having an average grain size of 7 ?m or less, a volume fraction of 5% to 15% of retained austenite, a volume fraction of 0.5% to 7% of martensite having an average grain size of 4 ?m or less, and a structure composed of bainite and/or tempered martensite and having an average grain size of 6 ?m or less, and a difference in nano-hardness between ferrite and the structure composed of bainite and/or tempered martensite being 3.5 GPa or less and a difference in nano-hardness between the structure composed of bainite and/or tempered martensite and martensite being 2.5 GPa or less.
    Type: Application
    Filed: July 18, 2014
    Publication date: June 23, 2016
    Inventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
  • Publication number: 20160177414
    Abstract: A high-strength cold-rolled steel sheet has a composition and a microstructure. The microstructure comprises: ferrite having an average grain size of 5 um or less and a volume fraction of 3% to 20%, retained austenite having a volume fraction of 5% to 20%, and martensite having a volume fraction of 5% to 20%, the remainder being bainite and/or tempered martensite. The total number of retained austenite with a grain size of 2 ?m or less, martensite with a grain size of 2 ?m or less, or a mixed phase thereof is 150 or more per 2,000 ?m2 of a thickness cross section parallel to the rolling direction of the steel sheet.
    Type: Application
    Filed: July 18, 2014
    Publication date: June 23, 2016
    Applicant: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
  • Patent number: 9322091
    Abstract: There is provided a high-strength galvanized steel sheet including, on a mass percent basis, C: more than 0.060% and 0.13% or less, Si: 0.01% or more and 0.7% or less, Mn: 1.0% or more and 3.0% or less, P: 0.005% or more and 0.100% or less, S: 0.010% or less, sol.Al: 0.005% or more and 0.100% or less, N: 0.0100% or less, Nb: 0.005% or more and 0.10% or less, Ti: 0.03% or more and 0.15% or less, and the balance comprising Fe and incidental impurities, satisfying the relationship of (Nb/93+Ti*/48)/(C/12)>0.08 (wherein Ti*=Ti?(48/14)N?(48/32)S). The high-strength galvanized steel sheet has a structure including ferrite and martensite. The ferrite has an average grain diameter of 15 ?m or less and an area percentage of 80% or more. The martensite has an area percentage of 1% or more and 15% or less.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: April 26, 2016
    Assignee: JFE STEEL CORPORATION
    Inventors: Hideyuki Kimura, Katsutoshi Takashima, Shinjiro Kaneko
  • Publication number: 20150322552
    Abstract: A high strength cold rolled steel sheet with a low yield ratio has a chemical composition containing C: 0.05% to 0.10%, Si: 0.6% to 1.3%, Mn: 1.4% to 2.2%, P: 0.08% or less, S: 0.010% or less, Al: 0.01% to 0.08%, N: 0.010% or less, and the remainder being Fe and incidental impurities, on a percent by mass basis, and a microstructure in which the average grain size of ferrite is 15 ?m or less, the volume fraction of ferrite is 70% or more, the volume fraction of bainite is 3% or more, the volume fraction of retained austenite is 4% to 7%, the average grain size of martensite is 5 ?m or less, and the volume fraction of martensite is 1% to 6%, wherein the average C concentration (percent by mass) in the retained austenite is 0.30% to 0.70%, yield ratio is 64% or less, and the tensile strength is 590 MPa or more.
    Type: Application
    Filed: December 4, 2013
    Publication date: November 12, 2015
    Inventors: Katsutoshi Takashima, Yuki Toji, Hideyuki Kimura, Kohei Hasegawa
  • Patent number: 9127366
    Abstract: A surface treatment liquid contains a resin emulsion that contains a cationic urethane resin emulsion and/or a nonionic acrylic resin emulsion, a tetraalkoxysilane, at least one silane coupling agent (c) that contains at least one reactive functional group selected from active hydrogen-containing amino group, an epoxy group, a mercapto group, and a methacryloxy group, a chelating agent (d), a vanadic acid compound (e), a titanium compound (f), and water in a specific ratio. The surface treatment liquid has a pH of 3 to 6. The surface treatment liquid is applied to a surface of a zinc-based metal coated steel sheet and dried by heating to form a first layer. Next, a surface treatment liquid containing an organic resin is applied to a surface of the first layer and dried by heating to form a second layer.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: September 8, 2015
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Katsutoshi Takashima
  • Patent number: 9057123
    Abstract: Provided is a hot-rolled steel sheet that has a chemical composition including, by mass %: C: 0.060% to 0.150%; Si: 0.15% to 0.70%; Mn: 1.00% to 1.90%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%; and the balance including Fe and incidental impurities. The hot-rolled steel sheet has a microstructure containing ferrite of 18 ?m or less in average grain size by a volume fraction of at least 75% and pearlite of at least 2 ?m in average grain size by a volume fraction of at least 5%, the balance being low-temperature-induced phases, the pearlite having a mean free path of at least 5.0 ?m.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: June 16, 2015
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Patent number: 9051654
    Abstract: There is provided a galvanized steel sheet that has various properties such as corrosion resistance and adhesion and allows for high conductivity at a low contact pressure. A first layer film is formed by applying a surface treatment solution having a pH of 8 to 10 onto the surface of the galvanized steel sheet and drying the surface treatment solution by heating, the surface treatment solution containing a water-soluble zirconium compound, a tetraalkoxysilane, an epoxy group-containing compound, a chelating agent, a silane coupling agent, vanadic acid, and a metal compound in a specific ratio. Subsequently, a second layer film is formed by applying a surface treatment solution containing an organic resin onto the surface of the first layer film and drying the surface treatment solution by heating.
    Type: Grant
    Filed: October 22, 2010
    Date of Patent: June 9, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Masato Sasaki, Katsutoshi Takashima, Satoru Ando
  • Publication number: 20150017472
    Abstract: There is provided a high-strength galvanized steel sheet including, on a mass percent basis, C: more than 0.060% and 0.13% or less, Si: 0.01% or more and 0.7% or less, Mn: 1.0% or more and 3.0% or less, P: 0.005% or more and 0.100% or less, S: 0.010% or less, sol.Al: 0.005% or more and 0.100% or less, N: 0.0100% or less, Nb: 0.005% or more and 0.10% or less, Ti: 0.03% or more and 0.15% or less, and the balance comprising Fe and incidental impurities, satisfying the relationship of (Nb/93+Ti*/48)/(C/12)>0.08 (wherein Ti*=Ti?(48/14)N?(48/32)S). The high-strength galvanized steel sheet has a structure including ferrite and martensite. The ferrite has an average grain diameter of 15 ?m or less and an area percentage of 80% or more. The martensite has an area percentage of 1% or more and 15% or less.
    Type: Application
    Filed: January 28, 2013
    Publication date: January 15, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Hideyuki Kimura, Katsutoshi Takashima, Shinjiro Kaneko
  • Publication number: 20140332119
    Abstract: A high strength cold rolled steel sheet has a chemical composition including, by mass %, C: 0.06 to 0.13%, Si: 1.2 to 2.3%, Mn: 0.6 to 1.6%, P: not more than 0.10%, S: not more than 0.010%, Al: 0.01 to 0.10% and N: not more than 0.010%, the balance comprising Fe and inevitable impurities. The steel sheet includes a microstructure containing not less than 90% in terms of volume fraction of ferrite with an average grain diameter of less than 20 ?m and 1.0 to 10% in terms of volume fraction of pearlite with an average grain diameter of less than 5 ?m. The ferrite has an average Vickers hardness of not less than 130. The steel sheet has a yield ratio of not less than 65% and a tensile strength of not less than 590 MPa.
    Type: Application
    Filed: December 3, 2012
    Publication date: November 13, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20140299238
    Abstract: A hot rolled steel sheet has a chemical composition including, by mass %, C: 0.060% to 0.120%; Si: 0.10% to 0.70%; Mn: 1.00% to 1.80%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%, wherein Nb is contained so that content of solute Nb is 5% or more relative to the total Nb content; the balance being Fe and incidental impurities. The hot rolled steel sheet has a microstructure containing ferrite of not more than 15 ?m in average crystal grain diameter by a volume fraction of not less than 75%, the balance being low-temperature-induced phases. The hot rolled steel sheet can be suitably utilized for manufacturing a cold rolled steel sheet or hot-dip galvanized steel sheet having a tensile strength of 590 MPa or more, excellent in material homogeneity and capable of giving excellent cold rolling property.
    Type: Application
    Filed: September 27, 2012
    Publication date: October 9, 2014
    Applicant: JEF Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa, Shinya Yamaguchi
  • Publication number: 20140246128
    Abstract: Provided is a hot-rolled steel sheet that has a chemical composition including, by mass %: C: 0.060% to 0.150%; Si: 0.15% to 0.70%; Mn: 1.00% to 1.90%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%; and the balance including Fe and incidental impurities. The hot-rolled steel sheet has a microstructure containing ferrite of 18 ?m or less in average grain size by a volume fraction of at least 75% and pearlite of at least 2 ?m in average grain size by a volume fraction of at least 5%, the balance being low-temperature-induced phases, the pearlite having a mean free path of at least 5.0 ?m.
    Type: Application
    Filed: September 27, 2012
    Publication date: September 4, 2014
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20140234655
    Abstract: A high-strength hot-dip galvanized steel sheet has excellent workability, namely, excellent ductility and hole expansion formability, and high yield ratio. The steel sheet has a chemical composition containing by mass %: C: 0.05-0.15%; Si: 0.10-0.90%; Mn: 1.0-1.9%; P: 0.005-0.10%; S: 0.0050% or less; Al: 0.01-0.10%; N: 0.0050% or less; Nb: 0.010-0.100%; and the balance being Fe and incidental impurities, in which: the steel sheet has a complex phase that includes: ferrite having an average crystal grain size of 15 ?m or less to at least 90% in volume fraction; martensite having an average crystal grain size of 3.0 ?m or less to 0.5% or more and less than 5.0% in volume fraction; pearlite to 5.0% or less in volume fraction; and the balance being a phase generated at low temperature.
    Type: Application
    Filed: September 27, 2012
    Publication date: August 21, 2014
    Inventors: Katsutoshi Takashima, Yuki Toji, Nobusuke Kariya, Kohei Hasegawa
  • Publication number: 20130340898
    Abstract: Provided are a high-strength cold-rolled steel sheet having excellent formability, excellent ductility, excellent hole expansibility, and high yield ratio and a method for producing the same. The high-strength cold-rolled steel sheet contains 0.05% to 0.15% C, 0.10% to 0.90% Si, 1.0% to 2.0% Mn, 0.005% to 0.05% P, 0.0050% or less S, 0.01% to 0.10% Al, 0.0050% or less N, and 0.010% to 0.100% Nb, which are chemical components, on a mass basis, the balance being Fe and unavoidable impurities; has a microstructure which is a multi-phase structure containing 90% or more of a ferrite phase and 0.5% to less than 5.0% of a martensite phase on a volume fraction basis, the remainder being low-temperature transformation phases; and has a yield ratio of 70% or more.
    Type: Application
    Filed: November 30, 2011
    Publication date: December 26, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20130302637
    Abstract: A surface treatment liquid contains a resin emulsion that contains a cationic urethane resin emulsion and/or a nonionic acrylic resin emulsion, a tetraalkoxysilane, at least one silane coupling agent (c) that contains at least one reactive functional group selected from active hydrogen-containing amino group, an epoxy group, a mercapto group, and a methacryloxy group, a chelating agent (d), a vanadic acid compound (e), a titanium compound (f), and water in a specific ratio. The surface treatment liquid has a pH of 3 to 6. The surface treatment liquid is applied to a surface of a zinc-based metal coated steel sheet and dried by heating to form a first layer. Next, a surface treatment liquid containing an organic resin is applied to a surface of the first layer and dried by heating to form a second layer.
    Type: Application
    Filed: September 28, 2011
    Publication date: November 14, 2013
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Katsutoshi Takashima
  • Publication number: 20130177779
    Abstract: A zinc or zinc alloy coated steel excellent in various properties including corrosion resistance and adhesion properties and, in particular, good conductivity is provided. A method for manufacturing a zinc or zinc alloy coated steel sheet includes: preparing a surface-treatment liquid for a the steel sheet, containing following components, by blending the including: (A) a specific resin emulsion; (B) a tetraalkoxysilane; (C) at least one type of silane coupling agent; (D) a chelating agent; (E) a vanadate compound; (F) a titanium compound; and water; and applying by coating the surface-treatment liquid to a surface of the steel sheet, heating and drying the surface of the steel sheet such that a coating amount per one surface is 200 to 1,000 mg/m2 to form a surface treatment coating film on the surface.
    Type: Application
    Filed: September 29, 2011
    Publication date: July 11, 2013
    Applicant: JFE Steel Corporation
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Katsutoshi Takashima
  • Publication number: 20120208043
    Abstract: There is provided a galvanized steel sheet that has various properties such as corrosion resistance and adhesion and allows for high conductivity at a low contact pressure. A first layer film is formed by applying a surface treatment solution having a pH of 8 to 10 onto the surface of the galvanized steel sheet and drying the surface treatment solution by heating, the surface treatment solution containing a water-soluble zirconium compound, a tetraalkoxysilane, an epoxy group-containing compound, a chelating agent, a silane coupling agent, vanadic acid, and a metal compound in a specific ratio. Subsequently, a second layer film is formed by applying a surface treatment solution containing an organic resin onto the surface of the first layer film and drying the surface treatment solution by heating.
    Type: Application
    Filed: October 22, 2010
    Publication date: August 16, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Masato Sasaki, Katsutoshi Takashima, Satoru Ando
  • Publication number: 20120088122
    Abstract: A galvanized steel sheet includes a surface-treatment film with 50 to 1200 mg/m2, wherein the surface-treatment film is obtained by applying a surface-treatment agent to a surface of a galvanized steel sheet and drying the surface-treatment agent by heating; and the surface-treatment agent is prepared as a mixture having a pH of 8 to 10 and containing, with specific proportions, a water-soluble zirconium compound, a tetraalkoxysilane, an epoxy-group-containing compound, a chelating agent, a silane coupling agent, vanadic acid, and a metal compound.
    Type: Application
    Filed: March 31, 2010
    Publication date: April 12, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi Matsuda, Akira Matsuzaki, Masato Sasaki, Katsutoshi Takashima