Patents by Inventor Katsuya Takaoka

Katsuya Takaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220059263
    Abstract: The iron loss of a dust core is reduced. A dust core (1) includes soft magnetic metal particles (3) having an average particle size of 5 ?m or more and 30 ?m or less, and a particle boundary phase (6). The particle boundary phase (6) includes a polycrystalline compound containing Al (aluminum). When a sectional structure of the dust core (1) is observed, an area percentage of ?-Al2O3 in the particle boundary phase (6) is 75% or less. An average thickness Ta of the particle boundary phase (6) is 10 nm or more and 300 nm or less. According to the present invention, the iron loss is reduced.
    Type: Application
    Filed: March 11, 2020
    Publication date: February 24, 2022
    Inventors: Hiroshi WATANABE, Satoshi MORI, Manami FUJII, Katsuya TAKAOKA, Hiroki TAKEUCHI, Hisashi KOZUKA
  • Publication number: 20210037613
    Abstract: A holding device including a ceramic member formed of a sintered ceramic material containing aluminum nitride as a main component, a heating resistor element formed of a metal and disposed in the ceramic member, an electrically conductive electricity supply connection member in contact with the heating resistor element, and an electrically conductive electricity supply terminal electrically connected to the electricity supply connection member. The holding device holds an object on the surface of the ceramic member. In the holding device, at least a portion of the surface of the electricity supply connection member, excluding its contact surface for contact with the heating resistor element and its connection surface for connection with the electricity supply terminal, is covered with a coat layer formed of a nitride containing at least one of Al, Ti, Zr, V, Ta, and Nb. Also disclosed is a method of manufacturing the holding device.
    Type: Application
    Filed: November 13, 2019
    Publication date: February 4, 2021
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Ryunosuke SAKAMAKI, Katsuya TAKAOKA, Hiroshi WATANABE
  • Publication number: 20200404747
    Abstract: A holding device including a ceramic member formed of a sintered ceramic material containing aluminum nitride as a main component, a heating resistor element formed of a metal and disposed in the ceramic member, and an electrically conductive electricity supply member in contact with the heating resistor element. The holding device holds an object on the surface of the ceramic member. In the holding device, at least a portion of the surface of the heating resistor element, excluding its contact surface for contact with the electricity supply member, is covered with a coat layer formed of a nitride containing at least one of Al, Ti, Zr, V, Ta, and Nb. Also disclosed is a method of manufacturing the holding device.
    Type: Application
    Filed: November 13, 2019
    Publication date: December 24, 2020
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Ryunosuke SAKAMAKI, Katsuya TAKAOKA, Hiroshi WATANABE
  • Patent number: 10277012
    Abstract: A spark plug having a connection portion disposed between a metal terminal and a center electrode. The connection portion includes: a magnetic substance formed from a Fe-containing oxide; a conductor which is a wire helically disposed on an outer periphery of the magnetic substance and electrically connected to the metal terminal and the center electrode; and an intermediate member which is in contact with the magnetic substance, the conductor, and an inner peripheral surface of the insulator, is disposed between the magnetic substance and the conductor, and the inner peripheral surface of the insulator, and has lower electrical conductivity than the conductor. The conductor is made of one or more of an oxide conductor, carbon, and a carbon compound.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: April 30, 2019
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro Kurosawa, Katsuya Takaoka, Kota Yokoyama, Kuniharu Tanaka, Hirokazu Kurono, Hironori Uegaki
  • Patent number: 10270228
    Abstract: A spark plug having a connection portion disposed in the axial hole and between a metal terminal and a center electrode. The connection portion includes: a magnetic substance formed from a Fe-containing oxide; a conductor helically disposed on an outer periphery of the magnetic substance and electrically connected to the metal terminal and the center electrode; and an intermediate member disposed between the magnetic substance and the conductor, and an inner peripheral surface of the insulator and having lower electrical conductivity than the conductor. The conductor includes a base and a conductive layer disposed on an outer periphery of the base and having higher electrical conductivity than the base, and the conductive layer has a thickness of larger than 0.1 ?m and equal to or smaller than 25 ?m.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: April 23, 2019
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro Kurosawa, Katsuya Takaoka, Kota Yokoyama, Kuniharu Tanaka, Hirokazu Kurono, Hironori Uegaki
  • Publication number: 20190067914
    Abstract: A spark plug having a connection portion disposed between a metal terminal and a center electrode. The connection portion includes: a magnetic substance formed from a Fe-containing oxide; a conductor which is a wire helically disposed on an outer periphery of the magnetic substance and electrically connected to the metal terminal and the center electrode; and an intermediate member which is in contact with the magnetic substance, the conductor, and an inner peripheral surface of the insulator, is disposed between the magnetic substance and the conductor, and the inner peripheral surface of the insulator, and has lower electrical conductivity than the conductor. The conductor is made of one or more of an oxide conductor, carbon, and a carbon compound.
    Type: Application
    Filed: August 21, 2018
    Publication date: February 28, 2019
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kota YOKOYAMA, Kuniharu TANAKA, Hirokazu KURONO, Hironori UEGAKI
  • Publication number: 20190067915
    Abstract: A spark plug having a connection portion disposed in the axial hole and between a metal terminal and a center electrode. The connection portion includes: a magnetic substance formed from a Fe-containing oxide; a conductor helically disposed on an outer periphery of the magnetic substance and electrically connected to the metal terminal and the center electrode; and an intermediate member disposed between the magnetic substance and the conductor, and an inner peripheral surface of the insulator and having lower electrical conductivity than the conductor. The conductor includes a base and a conductive layer disposed on an outer periphery of the base and having higher electrical conductivity than the base, and the conductive layer has a thickness of larger than 0.1 ?m and equal to or smaller than 25 ?m.
    Type: Application
    Filed: August 21, 2018
    Publication date: February 28, 2019
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kota YOKOYAMA, Kuniharu TANAKA, Hirokazu KURONO, Hironori UEGAKI
  • Publication number: 20180375298
    Abstract: The present invention allows reduction in high frequency noise of a spark plug. A Fe-containing oxide layer is formed on the surface of a beneath-flange rod-shaped portion, of a metal terminal of the spark plug, between a terminal flange portion and an upper end of a metal shell. The surface area of the Fe-containing oxide layer is not less than 10% of the surface area of the beneath-flange rod-shaped portion.
    Type: Application
    Filed: September 19, 2016
    Publication date: December 27, 2018
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kuniharu TANAKA, Toshitaka HONDA, Hirokazu KURONO, Hironori UEGAKI
  • Publication number: 20180358784
    Abstract: A spark plug has an insulator, a rod-shaped electrode member disposed in an axial hole of the insulator, and a cylindrical magnetic member disposed on an outer circumference of the electrode member within the axial hole. The insulator includes a large inner diameter region, a middle inner diameter region located frontward of the large inner diameter region and having an inner diameter smaller than that of the large inner diameter region, and a small inner diameter region located frontward of the middle inner diameter region and having an inner diameter smaller than that of the middle inner diameter region. The electrode member is retained on a step portion of the insulator between the middle inner diameter region and the small inner diameter region. The magnetic member is positioned in the axial hole at a location within the large inner diameter region.
    Type: Application
    Filed: June 6, 2018
    Publication date: December 13, 2018
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Hironori UEGAKI, Shoma TSUMAGARI, Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kuniharu TANAKA
  • Patent number: 10153622
    Abstract: A spark plug has an insulator, a rod-shaped electrode member disposed in an axial hole of the insulator, and a cylindrical magnetic member disposed on an outer circumference of the electrode member within the axial hole. The insulator includes a large inner diameter region, a middle inner diameter region located frontward of the large inner diameter region and having an inner diameter smaller than that of the large inner diameter region, and a small inner diameter region located frontward of the middle inner diameter region and having an inner diameter smaller than that of the middle inner diameter region. The electrode member is retained on a step portion of the insulator between the middle inner diameter region and the small inner diameter region. The magnetic member is positioned in the axial hole at a location within the large inner diameter region.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: December 11, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Hironori Uegaki, Shoma Tsumagari, Kazuhiro Kurosawa, Katsuya Takaoka, Kuniharu Tanaka
  • Patent number: 10090646
    Abstract: Disclosed is a spark plug capable of suppressing high-frequency noise by improving the material of an electrical connection part between a center electrode and a metal terminal within an axial hole of an insulator. A spark plug has an electrical connection part arranged in an axial hole of an insulator to establish electrical connection between a center electrode and a metal terminal. The electrical connection part includes a conductor having a first crystal phase formed of a Fe-containing oxide and a second crystal phase formed of a conductive metal oxide of perovskite crystal structure.
    Type: Grant
    Filed: June 2, 2015
    Date of Patent: October 2, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Katsuya Takaoka, Kazuhiro Kurosawa, Kuniharu Tanaka, Hisashi Kozuka, Toshitaka Honda, Hirokazu Kurono, Haruki Yoshida, Hironori Uegaki
  • Publication number: 20180166861
    Abstract: A connection structure between a center electrode and a metal terminal of a spark plug having a composite part that contains a plurality of secondary particles each formed of a plurality of primary particles of iron-containing oxide as a magnetic substance, and a conductive material coating the plurality of secondary particles. The iron-containing oxide includes at least one of an oxide represented by M1+AOFe2?AO3 (where ?0.5?A?0.5; and M is at least one kind of element selected from the group consisting of Mn, Fe, Co, Ni, Cu, Mg, Zn and Ca) and an oxide represented by Q3Fe5O12 (where Q is at least one kind of element selected from the group consisting of Y, Lu, Yb, Tm, Er, Ho, Dy, Tb, Gd and Sm). In cross section, an average particle size of the primary particles is 0.5 ?m to 100 ?m, an average particle size of the secondary particles is 0.5 mm to 2.0 mm, and a porosity of the inside of the secondary particles is 5% or lower.
    Type: Application
    Filed: May 25, 2016
    Publication date: June 14, 2018
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kuniharu TANAKA, Toshitaka HONDA, Hirokazu KURONO, Hironori UEGAKI
  • Patent number: 9997894
    Abstract: A spark plug includes a cylindrical metallic shell having a ground electrode at a forward end of the cylindrical metallic shell, a cylindrical insulator held in the metallic shell, a center electrode disposed in the insulator, a resistor element disposed in the insulator and having a forward end located rearward of a rear end of the center electrode, a forward-end-side electrically conductive seal layer disposed in the insulator to be located between the center electrode and the resistor element, and a rear-end-side electrically conductive seal layer disposed in the insulator to be located rearward of the resistor element. The forward end of the resistor element is located forward of the rear end of the metallic shell, and the rear end of the resistor element is located rearward of the rear end of the metallic shell.
    Type: Grant
    Filed: March 22, 2017
    Date of Patent: June 12, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Hironori Uegaki, Kazuhiro Kurosawa, Katsuya Takaoka, Kuniharu Tanaka
  • Publication number: 20170288374
    Abstract: A spark plug includes a cylindrical metallic shell having a ground electrode at a forward end of the cylindrical metallic shell, a cylindrical insulator held in the metallic shell, a center electrode disposed in the insulator, a resistor element disposed in the insulator and having a forward end located rearward of a rear end of the center electrode, a forward-end-side electrically conductive seal layer disposed in the insulator to be located between the center electrode and the resistor element, and a rear-end-side electrically conductive seal layer disposed in the insulator to be located rearward of the resistor element. The forward end of the resistor element is located forward of the rear end of the metallic shell, and the rear end of the resistor element is located rearward of the rear end of the metallic shell.
    Type: Application
    Filed: March 22, 2017
    Publication date: October 5, 2017
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Hironori UEGAKI, Kazuhiro KUROSAWA, Katsuya TAKAOKA, Kuniharu TANAKA
  • Publication number: 20170214219
    Abstract: Disclosed is a spark plug capable of suppressing high-frequency noise by improving the material of an electrical connection part between a center electrode and a metal terminal within an axial hole of an insulator. A spark plug has an electrical connection part arranged in an axial hole of an insulator to establish electrical connection between a center electrode and a metal terminal. The electrical connection part includes a conductor having a first crystal phase formed of a Fe-containing oxide and a second crystal phase formed of a conductive metal oxide of perovskite crystal structure.
    Type: Application
    Filed: June 2, 2015
    Publication date: July 27, 2017
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Katsuya TAKAOKA, Kazuhiro KUROSAWA, Kuniharu TANAKA, Hisashi KOZUKA, Toshitaka HONDA, Hirokazu KURONO, Haruki YOSHIDA, Hironori UEGAKI
  • Patent number: 9653888
    Abstract: A spark plug including an insulator containing not less than 92 mass % and not greater than 96 mass % of Al component in terms of oxide, wherein the insulator is formed from an alumina sintered body comprising alumina crystal and a grain boundary phase present between crystal grains of the alumina crystal. Assuming that mass contents of an Si component, an Mg component, a Ba component, and a Ca component in terms of oxide are represented by MSiO2, MMgO, MBaO, and MCaO, respectively, and a sum of MSiO2, MMgO, MBaO, and MCaO is represented by Mt, the grain boundary phase contains these components so as to satisfy conditions (1) to (4) as follows: (1) 0.17?MSiO2/Mt?0.47; (2) 0.005?MMgO/Mt?0.07; (3) 0.29?MBaO/Mt?0.77; (4) 0.03?MCaO/Mt?0.19.
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: May 16, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Yutaka Yokoyama, Kuniharu Tanaka, Katsuya Takaoka, Shun Kondo, Nobuyoshi Araki, Toshiki Kon, Haruki Yoshida, Jumpei Isasa, Hirokazu Kurono, Hironori Uegaki, Toshimasa Saji, Yusuke Nomura
  • Publication number: 20170093134
    Abstract: A spark plug including an insulator containing not less than 92 mass % and not greater than 96 mass % of Al component in terms of oxide, wherein the insulator is formed from an alumina sintered body comprising alumina crystal and a grain boundary phase present between crystal grains of the alumina crystal. Assuming that mass contents of an Si component, an Mg component, a Ba component, and a Ca component in terms of oxide are represented by MSiO2, MMgO, MBaO, and MCaO, respectively, and a sum of MSiO2, MMgO, MBaO, and MCaO is represented by Mt, the grain boundary phase contains these components so as to satisfy conditions (1) to (4) as follows: (1) 0.17?MSiO2/Mt?0.47; (2) 0.005?MMgO/Mt?0.07; (3) 0.29?MBaO/Mt?0.77; (4) 0.03?MCaO/Mt?0.19.
    Type: Application
    Filed: September 22, 2016
    Publication date: March 30, 2017
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Yutaka YOKOYAMA, Kuniharu TANAKA, Katsuya TAKAOKA, Shun KONDO, Nobuyoshi ARAKI, Toshiki KON, Haruki YOSHIDA, Jumpei ISASA, Hirokazu KURONO, Hironori UEGAKI, Toshimasa SAJI, Yusuke NOMURA
  • Patent number: 9595814
    Abstract: A connection portion connecting a center electrode and a terminal metal fixture together in a through hole of the insulator includes a resistor and a magnetic substance structure including a magnetic substance and a conductor and being disposed on a leading end side or a rear end side of the resistor while being positioned away from the resistor. The connection portion further includes a first conductive sealing portion, a second conductive sealing portion and a third conductive sealing portion. The first conductive sealing portion is disposed on a leading end side of a first member and is in contact therewith. The second conductive sealing portion is disposed between the first member and a second member and is in contact with the first and second members. The third conductive sealing portion is disposed on a rear end side of the second member and is in contact therewith.
    Type: Grant
    Filed: December 25, 2014
    Date of Patent: March 14, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Takashi Kasashima, Katsuya Takaoka, Kazuhiro Kurosawa, Kuniharu Tanaka, Toshitaka Honda, Hirokazu Kurono, Haruki Yoshida, Hironori Uegaki
  • Patent number: 9590395
    Abstract: A connection portion connecting a center electrode and a terminal metal fixture together in a through hole of the insulator includes a resistor and a magnetic substance structure including a magnetic substance and a conductor. The connection portion further includes a first conductive sealing portion, a second conductive sealing portion and a third conductive sealing portion. The first conductive sealing portion is disposed on a leading end side of a first member and is in contact therewith. The second conductive sealing portion is disposed between the first member and a second member and is in contact with the first member and the second member. The third conductive sealing portion is disposed on a rear end side of the second member and is in contact therewith.
    Type: Grant
    Filed: December 25, 2014
    Date of Patent: March 7, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Katsuya Takaoka, Kazuhiro Kurosawa, Kuniharu Tanaka, Toshitaka Honda, Hirokazu Kurono, Haruki Yoshida, Hironori Uegaki
  • Publication number: 20160329687
    Abstract: A connection portion connecting a center electrode and a terminal metal fixture together in a through hole of the insulator includes a resistor and a magnetic substance structure including a magnetic substance and a conductor and being disposed on a leading end side or a rear end side of the resistor while being positioned away from the resistor. The connection portion further includes a first conductive sealing portion, a second conductive sealing portion and a third conductive sealing portion. The first conductive sealing portion is disposed on a leading end side of a first member and is in contact therewith. The second conductive sealing portion is disposed between the first member and a second member and is in contact with the first and second members. The third conductive sealing portion is disposed on a rear end side of the second member and is in contact therewith.
    Type: Application
    Filed: December 25, 2014
    Publication date: November 10, 2016
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Takashi KASASHIMA, Katsuya TAKAOKA, Kazuhiro KUROSAWA, Kuniharu TANAKA, Toshitaka HONDA, Hirokazu KURONO, Haruki YOSHIDA, Hironori UEGAKI