Patents by Inventor Katsuya Takaoka
Katsuya Takaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120262049Abstract: A spark plug that is equipped with an insulator that has a stem portion on a front end side, a center electrode, and a main metal member that retains the insulator at an engaging projection portion, wherein an inner diameter DIN of the engaging projection portion, the maximum outer diameter dOUT of the stem portion, which faces an inner circumferential surface of the engaging projection portion, its inner diameter dIN, and dielectric constant ? of the insulator satisfy the condition of “(DIN?dOUT)/2?0.40 (mm)”, “(dOUT?dIN)/2?1.65 (mm)”, and “??9.4”.Type: ApplicationFiled: June 23, 2010Publication date: October 18, 2012Inventors: Hirokazu Kurono, Toshitaka Honda, Katsuya Takaoka, Hiroki Takeuchi, Kuniharu Tanaka, Takeshi Mitsuoka
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Patent number: 8278809Abstract: A spark plug exhibits a satisfactory withstand voltage characteristic and sufficient mechanical strength in a high temperature environment exceeding 700° C. The spark plug has a center electrode, an insulator, and a ground electrode, characterized in that the insulator is formed of an alumina-based sintered material containing an Si component, a Group 2 element (2A) component, and a rare earth element (RE) component; that the alumina-based sintered material has an RE-?-alumina crystal phase; and that the mean crystal grain size DA(RE) of the RE-?-alumina crystal phase and that of alumina DA(Al) satisfy the following relationship (1): 0.2?DA(RE)/DA(Al)?3.0.Type: GrantFiled: March 9, 2010Date of Patent: October 2, 2012Assignee: NGK Spark Plug Co., Ltd.Inventors: Hirokazu Kurono, Toshitaka Honda, Katsuya Takaoka, Hiroki Takeuchi, Kuniharu Tanaka, Takeshi Mitsuoka
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Publication number: 20120187819Abstract: A spark plug which exhibits high dielectric strength at high temperature and which is unlikely to be deteriorated in dielectric strength is provided. The spark plug includes a center electrode, an insulator, and a metallic shell. The insulator includes an alumina-based sintered body which contains a silicon component, a Group II element component, and a rare earth element component. The alumina-based sintered body is composed of a glass phase and an alumina crystal phase as observed through X-ray diffraction analysis. When the grain boundary phase of the alumina-based sintered body is observed under a transmission electron microscope, and the weight ratio between an alkali metal component and the rare earth element component as reduced to oxides thereof [alkali metal/rare earth element] is calculated at 30 circular spots, each having a diameter of 0.3 nm, selected arbitrarily in a field of observation, the average of the weight ratios of the 30 spots falls within a range of 0.01 to 1.0.Type: ApplicationFiled: June 28, 2010Publication date: July 26, 2012Applicant: NGK SPARK PLUG CO., LTD.Inventors: Katsuya Takaoka, Hironori Uegaki, Hirokazu Kurono, Toshitaka Honda
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Publication number: 20120080996Abstract: A task of this invention is to provide a spark plug that is superior in withstand voltage characteristics at high temperatures. A spark plug of this invention is equipped with a center electrode, an insulator, and a metal shell, and is characterized by that the insulator is equipped with an alumina-based sintered body containing silicon component (Si component), magnesium component (Mg component), at least one component of calcium component, strontium component, and barium component, and a rare earth element component (RE component), that a grain boundary phase of the alumina-based sintered body has a hexaaluminate crystal containing the RE component, that, in the alumina-based sintered body, the weight ratio of the RE component to the Mg component is 5.4?RE oxide/MgO?17.5, and that the content of an alkali metal component in terms of oxide in a spot having a diameter of 0.Type: ApplicationFiled: July 2, 2010Publication date: April 5, 2012Applicant: C/O NGK SPARK PLUG CO., LTD.Inventors: Katsuya Takaoka, Hironori Uegaki, Hirokazu Kurono, Toshitaka Honda
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Publication number: 20120007489Abstract: A spark plug exhibits a satisfactory withstand voltage characteristic and sufficient mechanical strength in a high temperature environment exceeding 700° C. The spark plug has a center electrode, an insulator, and a ground electrode, characterized in that the insulator is formed of an alumina-based sintered material containing an Si component, a Group 2 element (2A) component, and a rare earth element (RE) component; that the alumina-based sintered material has an RE-?-alumina crystal phase; and that the mean crystal grain size DA(RE) of the RE-?-alumina crystal phase and that of alumina DA(Al) satisfy the following relationship (1): 0.2?DA(RE)/DA(Al)?3.0.Type: ApplicationFiled: March 9, 2010Publication date: January 12, 2012Applicant: NGK Spark Plug Co., LTD.Inventors: Hirokazu Kurono, Toshitaka Honda, Katsuya Takaoka, Hiroki Takeuchi, Kuniharu Tanaka, Takeshi Mitsuoka
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Patent number: 8093791Abstract: An object of the invention is to provide a spark plug including an insulator which is difficult to cause breakdown and exhibits higher withstand voltage characteristics. This invention relates to a spark plug 1 including a center electrode 2, an insulator 3 and a grounding electrode 6, wherein the insulator is formed by an alumina-based sintered body which has a theoretical density ratio of 95.Type: GrantFiled: March 26, 2009Date of Patent: January 10, 2012Assignee: NGK Spark Plug Co., Ltd.Inventors: Hirokazu Kurono, Toshitaka Honda, Hiroki Takeuchi, Takeshi Mitsuoka, Kuniharu Tanaka, Katsuya Takaoka
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Publication number: 20110303327Abstract: The steel wire material for a spring of the invention contains; C: 0.37-0.54%, Si: 1.7-2.30%, Mn: 0.1-1.30%, Cr: 0.15-1.1%, Cu: 0.15-0.6%, Ti: 0.010-0.1%, Al: 0.003-0.05%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, whole decarburized layer depth is 0.20 mm or less, and fracture reduction of area is 25% or more. It alternately may contain; C: 0.38-0.47%, Si: 1.9-2.5%, Mn: 0.6-1.3%, Ti: 0.05-0.15%, Al: 0.003-0.1%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, Ceq1 in the equation (1) below is 0.580 or more, Ceq2 in the equation (2) below is 0.49 or less, and Ceq3 in the equation (3) below is 0.570 or less. Ceq1=[C]+0.11[Si]?0.07[Mn]?0.05[Ni]+0.02[Cr]??(1) Ceq2=[C]+0.30[Cr]?0.15[Ni]?0.70[Cu]??(2) Ceq3=[C]?0.04[Si]+0.24[Mn]+0.10[Ni]+0.20[Cr]?0.89[Ti]?1.92[Nb]??(3) (In the above equations, [ ] shows the content (mass %) of each element in steel.Type: ApplicationFiled: June 29, 2011Publication date: December 15, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nao YOSHIHARA, Fujio Koizumi, Hirokazu Inoue, Katsuya Takaoka, Shoji Miyazaki, Sayaka Nagamatsu
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Publication number: 20100136867Abstract: This invention has an object to provide a spark plug exhibiting high withstand voltage characteristics and high strength at high temperature, formed by an alumina-based sintered body prepared with excellent processability and high productivity, and a method for manufacturing the spark plug. This invention relates to a spark plug 1 including an insulator 3, wherein the insulator 3 includes a dense alumina-based sintered body having an average crystal particle diameter of 1.50 ?m or more, and the alumina-based sintered body contains Si, a Group 2 element component containing Ba and a Group 2 element other than those, and a rare earth element component, such that a ratio of a content S of the Si component to a total content of the content S and a content A of the Group 2 element component is 0.60 or more, and a method for manufacturing the spark plug 1 prepared through a grinding-shaping process in which the insulator 3 is ground before burning to shape the same.Type: ApplicationFiled: March 26, 2009Publication date: June 3, 2010Applicant: NGK SPARK PLUG CO., LTD.Inventors: Hirokazu Kurono, Toshitaka Honda, Hiroki Takeuchi, Takeshi Mitsuoka, Kuniharu Tanaka, Kazunari Miyata, Katsuya Takaoka
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Publication number: 20100084960Abstract: An object of the invention is to provide a spark plug including an insulator which is difficult to cause breakdown and exhibits higher withstand voltage characteristics. This invention relates to a spark plug 1 including a center electrode 2, an insulator 3 and a grounding electrode 6, wherein the insulator is formed by an alumina-based sintered body which has a theoretical density ratio of 95.Type: ApplicationFiled: March 26, 2009Publication date: April 8, 2010Applicant: NGK Spark Plug Co., Ltd.Inventors: Hirokazu Kurono, Toshitaka Honda, Hiroki Takeuchi, Takeshi Mitsuoka, Kuniharu Tanaka, Katsuya Takaoka
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Publication number: 20090020189Abstract: The steel wire material for a spring of the invention contains; C: 0.37-0.54%, Si: 1.7-2.30%, Mn: 0.1-1.30%, Cr: 0.15-1.1%, Cu: 0.15-0.6%, Ti: 0.010-0.1%, Al: 0.003-0.05%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, whole decarburized layer depth is 0.20 mm or less, and fracture reduction of area is 25% or more. It alternately may contain; C: 0.38-0.47%, Si: 1.9-2.5%, Mn: 0.6-1.3%, Ti: 0.05-0.15%, Al: 0.003-0.1%, and the balance including iron with inevitable impurities, wherein ferrite decarburized layer depth is 0.01 mm or less, Ceq1 in the equation (1) below is 0.580 or more, Ceq2 in the equation (2) below is 0.49 or less, and Ceq3 in the equation (3) below is 0.570 or less. Ceq1=[C]+0.11[Si]?0.07[Mn]?0.05[Ni]+0.02[Cr]??(1) Ceq2=[C]+0.30[Cr]?0.15[Ni]?0.70[Cu]??(2) Ceq3=[C]?0.04[Si]+0.24[Mn]+0.10[Ni]+0.20[Cr]?0.89[Ti]?1.92[Nb]??(3) (In the above equations, [ ] shows the content (mass %) of each element in steel.Type: ApplicationFiled: July 11, 2008Publication date: January 22, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Nao YOSHIHARA, Fujio Koizumi, Hirokazu Inoue, Katsuya Takaoka, Shoji Miyazaki, Sayaka Nagamatsu