Patents by Inventor Kayo KUMAKURA
Kayo KUMAKURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10040175Abstract: A film-like member is supported in a flat shape by vacuum suction. A plurality of lift pins are arranged in a planar configuration and bear a film-like member placed on their upper ends. Tubular pads made of rubber for holding the film-like member by vacuum suction are attached to upper portions of the lift pins. The height of the lift pins can be adjusted by a screw fastening mechanism. The deformation of the film-like member can be corrected to a flat or concavely curved shape by suction from the pads. When the correction cannot be achieved by suction alone, the correction may be supplemented by ejection of air from a nozzle.Type: GrantFiled: April 27, 2015Date of Patent: August 7, 2018Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Kayo Kumakura, Satoru Idojiri, Masakatsu Ohno, Koichi Takeshima, Yoshiharu Hirakata, Kohei Yokoyama
-
Publication number: 20180076401Abstract: A flexible device is provided. The hardness of a bonding layer of the flexible device is set to be higher than Shore D of 70, or preferably higher than or equal to Shore D of 80. The coefficient of expansion of a flexible substrate of the flexible device is set to be less than 58 ppm/° C., or preferably less than or equal to 30 ppm/° C.Type: ApplicationFiled: November 13, 2017Publication date: March 15, 2018Inventors: Tatsuya SAKUISHI, Yutaka UCHIDA, Hiroki ADACHI, Saki EGUCHI, Junpei YANAKA, Kayo KUMAKURA, Seiji YASUMOTO, Kohei YOKOYAMA, Akihiro CHIDA
-
Publication number: 20180061639Abstract: The yield of a manufacturing process of a semiconductor device is increased. The mass productivity of a semiconductor device is increased. A semiconductor device is manufactured by forming a first material layer over a substrate; forming a second material layer over the first material layer; and separating the first material layer and the second material layer from each other; and heating the first material layer and the second material layer that are stacked before the separation. The first material layer includes a gas containing hydrogen, oxygen, or hydrogen and oxygen (e.g., water) in a metal oxide, for example. The second material layer includes a resin. The first material layer and the second material layer are separated from each other by a break of a hydrogen bond. Specifically water is separated out at the interface or near the interface, and then adhesion is reduced due to the water present.Type: ApplicationFiled: August 28, 2017Publication date: March 1, 2018Inventors: Shunpei YAMAZAKI, Masataka SATO, Seiji YASUMOTO, Kayo KUMAKURA, Satoru IDOJIRI
-
Publication number: 20180033978Abstract: The yield of a separation process is improved. The mass productivity of a display device which is formed through a separation process is improved. A layer is formed over a substrate with use of a material including a resin or a resin precursor. Next, a resin layer is formed by performing heat treatment on the layer. Next, a layer to be separated is formed over the resin layer. Then, the layer to be separated and the substrate are separated from each other. The heat treatment is performed in an atmosphere containing oxygen or while supplying a gas containing oxygen.Type: ApplicationFiled: July 24, 2017Publication date: February 1, 2018Inventors: Masakatsu OHNO, Kayo KUMAKURA, Hiroyuki WATANABE, Seiji YASUMOTO, Satoru IDOJIRI, Hiroki ADACHI
-
Publication number: 20170334187Abstract: A processing apparatus of a stack is provided. The stack includes two substrates attached to each other with a gap provided between their end portions. The processing apparatus includes a fixing mechanism that fixes part of the stack, a plurality of adsorption jigs that fix an outer peripheral edge of one of the substrates of the stack, and a wedge-shaped jig that is inserted into a corner of the stack. The plurality of adsorption jigs include a mechanism that allows the adsorption jigs to move separately in a vertical direction and a horizontal direction. The processing apparatus further includes a sensor sensing a position of the gap between the end portion in the stack. A tip of the wedge-shaped jig moves along a chamfer formed on an end surface of the stack. The wedge-shaped jig is inserted into the gap between the end portions in the stack.Type: ApplicationFiled: June 1, 2017Publication date: November 23, 2017Inventors: Kayo KUMAKURA, Tomoya AOYAMA, Akihiro CHIDA, Kohei YOKOYAMA, Masakatsu OHNO, Satoru IDOJIRI, Hisao IKEDA, Hiroki ADACHI, Yoshiharu HIRAKATA, Shingo EGUCHI, Yasuhiro JINBO
-
Publication number: 20170338250Abstract: To provide a peeling method that achieves low cost and high mass productivity. The peeling method includes the steps of: forming a first layer with a photosensitive material over a formation substrate; forming a first region and a second region having a smaller thickness than the first region in the first layer by photolithography to form a resin layer having the first region and the second region; forming a transistor including an oxide semiconductor in a channel formation region over the first region in the resin layer; forming a conductive layer over the second region in the resin layer; and irradiating the resin layer with laser light to separate the transistor and the formation substrate.Type: ApplicationFiled: May 16, 2017Publication date: November 23, 2017Inventors: Junpei YANAKA, Kayo KUMAKURA, Masataka SATO, Satoru IDOJIRI, Kensuke YOSHIZUMI, Mari TATEISHI, Natsuko TAKASE
-
Patent number: 9808937Abstract: A film suction mechanism is provided which can prevent a film-like member from warping or sagging for reliable suction, handing over, or the like of the film-like member. A film suction mechanism of the present invention is a film suction mechanism for processing or transferring a flexible film-like member. The film suction mechanism includes a suction unit having a function of attaching the film-like member thereto by suction and an air nozzle having a function of blowing pressurized air onto a first surface of the film-like member. The suction unit includes a plurality of suction pads. The suction unit is capable of attaching a second surface of the film-like member thereto by suction while the pressurized air is blown onto the first surface of the film-like member.Type: GrantFiled: April 29, 2015Date of Patent: November 7, 2017Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Kayo Kumakura, Satoru Idojiri, Masakatsu Ohno, Koichi Takeshima, Yoshiharu Hirakata, Kohei Yokoyama
-
Patent number: 9682544Abstract: A processing apparatus of a stack is provided. The stack includes two substrates attached to each other with a gap provided between their end portions. The processing apparatus includes a fixing mechanism that fixes part of the stack, a plurality of adsorption jigs that fix an outer peripheral edge of one of the substrates of the stack, and a wedge-shaped jig that is inserted into a corner of the stack. The plurality of adsorption jigs include a mechanism that allows the adsorption jigs to move separately in a vertical direction and a horizontal direction. The processing apparatus further includes a sensor sensing a position of the gap between the end portion in the stack. A tip of the wedge-shaped jig moves along a chamfer formed on an end surface of the stack. The wedge-shaped jig is inserted into the gap between the end portions in the stack.Type: GrantFiled: May 5, 2016Date of Patent: June 20, 2017Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Kayo Kumakura, Tomoya Aoyama, Akihiro Chida, Kohei Yokoyama, Masakatsu Ohno, Satoru Idojiri, Hisao Ikeda, Hiroki Adachi, Yoshiharu Hirakata, Shingo Eguchi, Yasuhiro Jinbo
-
Publication number: 20170092885Abstract: A flexible device is provided. The hardness of a bonding layer of the flexible device is set to be higher than Shore D of 70, or preferably higher than or equal to Shore D of 80. The coefficient of expansion of a flexible substrate of the flexible device is set to be less than 58 ppm/° C., or preferably less than or equal to 30 ppm/° C.Type: ApplicationFiled: August 31, 2016Publication date: March 30, 2017Inventors: Tatsuya SAKUISHI, Yutaka UCHIDA, Hiroki ADACHI, Saki EGUCHI, Junpei YANAKA, Kayo KUMAKURA, Seiji YASUMOTO, Kohei YOKOYAMA, Akihiro CHIDA
-
Publication number: 20170021394Abstract: An object is to eliminate a harmful effect when a film is bonded by wiping an adhering sealant (30a). Characterized is a wiping device (200) including a stage (230) that supports a sheet-like member (220), a wiping means (210) that wipes an adhering object (30a) adhering on a peripheral portion of the sheet-like member (220), a wiping cloth (241) that is attachably and detachably provided for the wiping means (210), and a solvent (261) that adheres to the wiping cloth (241), in which the wiping means (210) is provided with the wiping cloth (241), makes the solvent (261) adhere to the wiping cloth (241), and wipes the adhering object (30a), or a stack manufacturing apparatus (1000) including such a wiping device (200).Type: ApplicationFiled: April 13, 2015Publication date: January 26, 2017Applicant: Semiconductor Energy Laboratory Co., Ltd.Inventors: Masakatsu OHNO, Kayo KUMAKURA, Satoru IDOJIRI, Yoshiharu HIRAKATA, Kohei YOKOYAMA
-
Patent number: 9437832Abstract: A flexible device is provided. The hardness of a bonding layer of the flexible device is set to be higher than Shore D of 70, or preferably higher than or equal to Shore D of 80. The coefficient of expansion of a flexible substrate of the flexible device is set to be less than 58 ppm/° C., or preferably less than or equal to 30 ppm/° C.Type: GrantFiled: February 13, 2015Date of Patent: September 6, 2016Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Tatsuya Sakuishi, Yutaka Uchida, Hiroki Adachi, Saki Eguchi, Junpei Yanaka, Kayo Kumakura, Seiji Yasumoto, Kohei Yokoyama, Akihiro Chida
-
Publication number: 20160243812Abstract: A processing apparatus of a stack is provided. The stack includes two substrates attached to each other with a gap provided between their end portions. The processing apparatus includes a fixing mechanism that fixes part of the stack, a plurality of adsorption jigs that fix an outer peripheral edge of one of the substrates of the stack, and a wedge-shaped jig that is inserted into a corner of the stack. The plurality of adsorption jigs include a mechanism that allows the adsorption jigs to move separately in a vertical direction and a horizontal direction. The processing apparatus further includes a sensor sensing a position of the gap between the end portion in the stack. A tip of the wedge-shaped jig moves along a chamfer formed on an end surface of the stack. The wedge-shaped jig is inserted into the gap between the end portions in the stack.Type: ApplicationFiled: May 5, 2016Publication date: August 25, 2016Inventors: Kayo KUMAKURA, Tomoya AOYAMA, Akihiro CHIDA, Kohei YOKOYAMA, Masakatsu OHNO, Satoru IDOJIRI, Hisao IKEDA, Hiroki ADACHI, Yoshiharu HIRAKATA, Shingo EGUCHI, Yasuhiro JINBO
-
Patent number: 9333736Abstract: A processing apparatus of a stack is provided. The stack includes two substrates attached to each other with a gap provided between their end portions. The processing apparatus includes a fixing mechanism that fixes part of the stack, a plurality of adsorption jigs that fix an outer peripheral edge of one of the substrates of the stack, and a wedge-shaped jig that is inserted into a corner of the stack. The plurality of adsorption jigs include a mechanism that allows the adsorption jigs to move separately in a vertical direction and a horizontal direction. The processing apparatus further includes a sensor sensing a position of the gap between the end portion in the stack. A tip of the wedge-shaped jig moves along a chamfer formed on an end surface of the stack. The wedge-shaped jig is inserted into the gap between the end portions in the stack.Type: GrantFiled: August 26, 2014Date of Patent: May 10, 2016Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Kayo Kumakura, Tomoya Aoyama, Akihiro Chida, Kohei Yokoyama, Masakatsu Ohno, Satoru Idojiri, Hisao Ikeda, Hiroki Adachi, Yoshiharu Hirakata, Shingo Eguchi, Yasuhiro Jinbo
-
Publication number: 20160111550Abstract: Provided is a flexible device with fewer defects caused by a crack or a flexible device having high productivity. A semiconductor device including: a display portion over a flexible substrate, including a transistor and a display element; a semiconductor layer surrounding the display portion; and an insulating layer over the transistor and the semiconductor layer. When seen in a direction perpendicular to a surface of the flexible substrate, an end portion of the substrate is substantially aligned with an end portion of the semiconductor layer, and an end portion of the insulating layer is positioned over the semiconductor layer.Type: ApplicationFiled: December 21, 2015Publication date: April 21, 2016Inventors: Hiroki ADACHI, Kayo KUMAKURA
-
Patent number: 9257560Abstract: Provided is a flexible device with fewer defects caused by a crack or a flexible device having high productivity. A semiconductor device including: a display portion over a flexible substrate, including a transistor and a display element; a semiconductor layer surrounding the display portion; and an insulating layer over the transistor and the semiconductor layer. When seen in a direction perpendicular to a surface of the flexible substrate, an end portion of the substrate is substantially aligned with an end portion of the semiconductor layer, and an end portion of the insulating layer is positioned over the semiconductor layer.Type: GrantFiled: April 7, 2014Date of Patent: February 9, 2016Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Hiroki Adachi, Kayo Kumakura
-
Publication number: 20150319893Abstract: A separation apparatus (1) for separating a thin-film flexible stacked body (3) from a component (16) where the thin-film flexible stacked body (3) including an element layer is formed over a rigid substrate (2) such as a glass substrate, a quartz substrate, a ceramic substrate, or a metal substrate is provided. The separation apparatus (1) mainly includes a fixing device (10) for fixing the substrate (2) of the component (16), suction jigs (11) for lifting the flexible stacked body (3) by suction to be separated, circular suction pads (13) that are brought into direct contact with the flexible stacked body (3) and attached to the flexible stacked body (3) by suction, and clamp jigs (9) for holding an edge of the flexible stacked body (3). A position sensor such as a laser measuring instrument for measuring or monitoring a separation state of the flexible stacked body may be used together.Type: ApplicationFiled: April 27, 2015Publication date: November 5, 2015Inventors: Masakatsu OHNO, Satoru IDOJIRI, Koichi TAKESHIMA, Kayo KUMAKURA, Yoshiharu HIRAKATA, Kohei YOKOYAMA
-
Publication number: 20150314456Abstract: A film suction mechanism is provided which can prevent a film-like member from warping or sagging for reliable suction, handing over, or the like of the film-like member. A film suction mechanism of the present invention is a film suction mechanism for processing or transferring a flexible film-like member. The film suction mechanism includes a suction unit having a function of attaching the film-like member thereto by suction and an air nozzle having a function of blowing pressurized air onto a first surface of the film-like member. The suction unit includes a plurality of suction pads. The suction unit is capable of attaching a second surface of the film-like member thereto by suction while the pressurized air is blown onto the first surface of the film-like member.Type: ApplicationFiled: April 29, 2015Publication date: November 5, 2015Inventors: Kayo KUMAKURA, Satoru IDOJIRI, Masakatsu OHNO, Koichi TAKESHIMA, Yoshiharu HIRAKATA, Kohei YOKOYAMA
-
Publication number: 20150314424Abstract: A film-like member is supported in a flat shape by vacuum suction. A plurality of lift pins are arranged in a planar configuration and bear a film-like member placed on their upper ends. Tubular pads made of rubber for holding the film-like member by vacuum suction are attached to upper portions of the lift pins. The height of the lift pins can be adjusted by a screw fastening mechanism. The deformation of the film-like member can be corrected to a flat or concavely curved shape by suction from the pads. When the correction cannot be achieved by suction alone, the correction may be supplemented by ejection of air from a nozzle.Type: ApplicationFiled: April 27, 2015Publication date: November 5, 2015Inventors: Kayo KUMAKURA, Satoru IDOJIRI, Masakatsu OHNO, Koichi TAKESHIMA, Yoshiharu HIRAKATA, Kohei YOKOYAMA
-
Publication number: 20150236280Abstract: A flexible device is provided. The hardness of a bonding layer of the flexible device is set to be higher than Shore D of 70, or preferably higher than or equal to Shore D of 80. The coefficient of expansion of a flexible substrate of the flexible device is set to be less than 58 ppm/° C., or preferably less than or equal to 30 ppm/° C.Type: ApplicationFiled: February 13, 2015Publication date: August 20, 2015Inventors: Tatsuya SAKUISHI, Yutaka UCHIDA, Hiroki ADACHI, Saki EGUCHI, Junpei YANAKA, Kayo KUMAKURA, Seiji YASUMOTO, Kohei YOKOYAMA, Akihiro CHIDA
-
Publication number: 20150059987Abstract: A processing apparatus of a stack is provided. The stack includes two substrates attached to each other with a gap provided between their end portions. The processing apparatus includes a fixing mechanism that fixes part of the stack, a plurality of adsorption jigs that fix an outer peripheral edge of one of the substrates of the stack, and a wedge-shaped jig that is inserted into a corner of the stack. The plurality of adsorption jigs include a mechanism that allows the adsorption jigs to move separately in a vertical direction and a horizontal direction. The processing apparatus further includes a sensor sensing a position of the gap between the end portion in the stack. A tip of the wedge-shaped jig moves along a chamfer formed on an end surface of the stack. The wedge-shaped jig is inserted into the gap between the end portions in the stack.Type: ApplicationFiled: August 26, 2014Publication date: March 5, 2015Inventors: Kayo KUMAKURA, Tomoya AOYAMA, Akihiro CHIDA, Kohei YOKOYAMA, Masakatsu OHNO, Satoru IDOJIRI, Hisao IKEDA, Hiroki ADACHI, Yoshiharu HIRAKATA, Shingo EGUCHI, Yasuhiro JINBO