Patents by Inventor Kazuaki Hayasaka

Kazuaki Hayasaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9283552
    Abstract: A method for producing an aviation fuel oil base, including: a first step of obtaining a first generated oil by hydrotreating a feedstock by bringing a feedstock which includes an oxygen-containing hydrocarbon compound derived from an animal or vegetable oils and fat into contact with a first dual functional catalyst which has dehydrogenation and hydrogenation functions and which includes a metal of group 6B of the periodic table, a metal of group 8, and an amorphous solid acidic substance, in the presence of hydrogen; and a second step of obtaining a second generated oil including an aviation fuel oil base by hydroisomerizing the first generated oil by bringing the first generated oil into contact with a second dual functional catalyst which has dehydrogenation and hydrogenation functions and which includes a metal of the group 8 of the periodic table and a crystalline solid acidic substance, in the presence of hydrogen.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: March 15, 2016
    Assignee: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki Hayasaka, Hideki Ono, Akira Koyama, Hideshi Iki
  • Publication number: 20160053196
    Abstract: Disclosed is a lubricating oil composition comprising: a lubricating base oil having a kinematic viscosity at 100° C. of 3.5 to 4.5 mm2/s, a viscosity index of 145 or greater, and an urea adduct value of 2 to 7% by mass; and a poly(meth)acrylate pour-point depressant containing structural units represented by the formula (1): wherein R1 represents a hydrogen atom and the like, R2 represents an alkyl group; based on the total amount of the units contained in the depressant, a ratio of the units wherein the R2 is a methyl group is 0 to 10 mol %, a ratio of the units wherein the R2 is an alkyl group having 12C or greater is 90 to 100 mol %; the alkyl group having 12C or greater has an average number of 13-16C; the depressant has a weight-average molecular weight of 10,000 to 200,000.
    Type: Application
    Filed: March 26, 2014
    Publication date: February 25, 2016
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuo TAGAWA, Kazuaki HAYASAKA
  • Publication number: 20160053187
    Abstract: A method for producing a lubricating base oil, comprising: performing a 13C-NMR analysis regarding an oil to be treated and selecting the oil based on a value for dividing an integrated value of a peak for a tertiary carbon atom by an integrated value of all peaks at 0 to 50 ppm, a value for dividing an integrated value of a peak for a carbon atom constituting a main chain by the integrated value of all peaks at 0 to 50 ppm, and a value for dividing an integrated value of a peak for a branched CH3 bonded to a fifth or the following carbon atom from a terminal carbon atom in the main chain by an integrated value of all peaks at 10 to 25 ppm, and a obtaining a dewaxed oil by isomerization dewaxing of the oil selected in the first step, is disclosed.
    Type: Application
    Filed: March 26, 2014
    Publication date: February 25, 2016
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki HAYASAKA, Yasushi WADA, Marie IWAMA, Koshi TAKAHAMA
  • Patent number: 9243192
    Abstract: A method for producing aromatic hydrocarbons by bringing a feedstock derived from a fraction containing a light cycle oil produced in a fluid catalytic cracking into contact with a catalyst containing a crystalline aluminosilicate, wherein the proportion of the naphthene content within the feedstock is adjusted so as to be greater than the proportion of the naphthene content in the fraction containing the light cycle oil, and the contact between the feedstock and the catalyst is performed under a pressure within a range from 0.1 MPaG to 1.0 MPaG.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: January 26, 2016
    Assignee: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Shinichiro Yanagawa, Yuko Aoki, Kazuaki Hayasaka
  • Publication number: 20150368569
    Abstract: A method for producing a base oil for lubricant oils comprising: a first step of hydrocracking a stock oil having a content percentage of a heavy matter of 80% by mass or more so that a crack per mass of the heavy matter is 20 to 85% by mass, to obtain a hydrocracked oil comprising the heavy matter and a hydrocracked product thereof, a second step of fractionating the hydrocracked oil into a base oil fraction comprising the hydrocracked product and a heavy fraction comprising the heavy matter and being heavier than the base oil fraction, respectively, a third step of isomerization dewaxing the base oil fraction from the fractionation in the second step to obtain a dewaxed oil, wherein the heavy fraction from the fractionation in the second step is returned to the first step as a part of the stock oil.
    Type: Application
    Filed: November 5, 2013
    Publication date: December 24, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki HAYASAKA, Yoshiyuki NAGAYASU, Marie IWAMA, Mayumi YOKOI, Tomohisa HIRANO
  • Patent number: 9193917
    Abstract: A method for estimating a particulate content in a slurry of the present invention is a method for estimating a content of particulates having a predetermined particle size or less in a slurry with solid particles dispersed in hydrocarbons including a wax, the method including, based on a correlation between a visible light transmittance and a content of solid particles having the predetermined particle size or less at a temperature at which hydrocarbons including a wax are liquefied when the solid particles having the predetermined particle size or less are dispersed in the hydrocarbons, estimating a content of particulates having the predetermined particle size or less in the slurry from a visible light transmittance of a supernatant part when the slurry is left to stand at the temperature.
    Type: Grant
    Filed: March 26, 2012
    Date of Patent: November 24, 2015
    Assignees: JAPAN OIL. GAS AND METALS NATIONAL CORPORATION, JX NIPPON OIL & ENERGY CORPORATION, COSMO OIL CO., LTD., INPEX CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD.
    Inventor: Kazuaki Hayasaka
  • Publication number: 20150328622
    Abstract: A Fischer-Tropsch synthesis catalyst containing 10 to 30% by mass, as a metal atom, of metallic cobalt and/or cobalt oxide, based on the mass of the catalyst, supported on a carrier containing silica, in which the carrier has an average pore diameter of 8 to 25 nm and the metallic cobalt and/or cobalt oxide has an average crystallite diameter of not less than the average pore diameter of the carrier and less than 35 nm.
    Type: Application
    Filed: July 27, 2015
    Publication date: November 19, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Hideki ONO, Yoshiyuki NAGAYASU, Kazuaki HAYASAKA
  • Publication number: 20150322352
    Abstract: A catalyst is provided for production of monocyclic aromatic hydrocarbons having a carbon number of 6 to 8 from feedstock in which a 10 vol % distillation temperature is 140° C. or higher and a 90 vol % distillation temperature is 380° C. or lower. The catalyst contains crystalline aluminosilicate including large-pore zeolite having a 12-membered ring structure, and intermediate-pore zeolite having a 10-membered ring structure.
    Type: Application
    Filed: July 16, 2015
    Publication date: November 12, 2015
    Inventors: Shinichiro YANAGAWA, Masahide KOBAYASHI, Kazuaki HAYASAKA
  • Patent number: 9057026
    Abstract: A method for producing a lubricant base oil includes contacting feedstock containing normal paraffins having not less than 20 carbon atoms with a first catalyst in the presence of molecular hydrogen to obtain a first produced oil, and contacting the first produced oil with a second catalyst in the presence of molecular hydrogen to obtain a second produced oil. The first catalyst includes a first carrier in which a fraction of an amount of NH3 to be desorbed at 300 to 800° C. based on a total amount of NH3 to be desorbed is 80 to 90% in temperature-programmed desorption of NH3, a first metal selected from metals of Group VI in the periodic table carried on the first carrier, and a second metal selected from metals of Group VIII to Group X in the periodic table carried on the first carrier.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: June 16, 2015
    Assignee: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki Hayasaka, Hideki Ono, Yoshiyuki Nagayasu, Masahiro Taguchi, Hideshi Iki
  • Publication number: 20150114882
    Abstract: There is provided a method for dewaxing a hydrocarbon oil for improving the life of a hydroisomerization catalyst. An aspect of a method for dewaxing a hydrocarbon oil according to the present invention comprises: a first step of subjecting a hydrocarbon oil in which a peroxide value is 100 ppm by mass or more to hydrotreating to obtain a material to be treated in which a peroxide value is 30 ppm by mass or less; and a second step of subjecting the material to be treated in which a peroxide value is 30 ppm by mass or less to hydroisomerization treatment using a hydroisomerization catalyst.
    Type: Application
    Filed: March 29, 2013
    Publication date: April 30, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Marie Iwama
  • Publication number: 20150094505
    Abstract: A method for producing a lubricant base oil that has a predetermined boiling point range, the method including a first step of bringing a feedstock containing a first hydrocarbon oil having a boiling point in the above boiling point range and a second hydrocarbon oil having a lower boiling point than the boiling point range into contact with a hydroisomerization catalyst, wherein the catalyst contains a support that includes a zeolite having a one-dimensional porous structure including a 10-membered ring and a binder, and platinum and/or palladium supported on the support.
    Type: Application
    Filed: March 29, 2013
    Publication date: April 2, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Marie Iwama, Kazuaki Hayasaka, Yoshiyuki Nagayasu
  • Publication number: 20150060327
    Abstract: A lubricant base oil that is a hydrocarbon oil having a kinematic viscosity at 100° C. of 2.0 to 9 mm2/s, a viscosity index of 130 or more, a freezing point of ?30 to ?5° C., and an SBV viscosity at ?20° C. of 1,000 to 60,000 mPa·s, in which the freezing point of the lubricant base oil is higher by 10° C. or more than a freezing point of raffinate obtained by bringing the lubricant base oil into contact with urea and removing paraffin that can be included in the urea.
    Type: Application
    Filed: April 1, 2013
    Publication date: March 5, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuo Tagawa, Kazuaki Hayasaka
  • Publication number: 20150060328
    Abstract: A lubricant base oil that is a hydrocarbon oil that satisfies any of the following conditions (i), (ii) and (iii): (i) a hydrocarbon oil having a kinematic viscosity at 100° C. of 3.0 to 5.0 mm2/s, a viscosity index of 145 or more, and an SBV viscosity at ?20° C. of 3,000 to 60,000 mPa·s, (ii) a hydrocarbon oil having a kinematic viscosity at 100° C. of 5 to 9 mm2/s, a viscosity index of 155 or more, and an SBV viscosity at ?20° C. of 3,000 to 30,000 mPa·s, and (iii) a hydrocarbon oil having a kinematic viscosity at 100° C. of 2.0 to 3.0 mm2/s, a viscosity index of 130 or more, and an SBV viscosity at ?30° C. of 1,000 to 30,000 mPa·s.
    Type: Application
    Filed: April 1, 2013
    Publication date: March 5, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuo Tagawa, Kazuaki Hayasaka
  • Publication number: 20150060332
    Abstract: A method for producing a lubricant base oil, the method comprising a first step of fractionating, from a hydrocarbon oil containing a base oil fraction and a heavy fraction that is heavier than the base oil fraction, the base oil fraction and the heavy fraction, and a second step of obtaining a dewaxed oil by isomerization and dewaxing of the base oil fraction fractionated in the first step, wherein a hydrocracked oil obtained by hydrocracking the heavy fraction fractionated in the first step is returned to the first step.
    Type: Application
    Filed: March 29, 2013
    Publication date: March 5, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Marie Iwama, Kazuaki Hayasaka, Yoshiyuki Nagayasu, Koshi Takahama
  • Publication number: 20150057478
    Abstract: A method for producing a hydroisomerization catalyst includes a first step of preparing a support precursor by heating a mixture containing an ion-exchanged zeolite and a binder, the ion-exchanged zeolite being prepared by ion-exchanging an organic template-containing zeolite which contains an organic template and has a one-dimensional pore structure including a 10-membered ring in a solution containing ammonium ions and/or protons, at a temperature of 250 to 350° C. under N2 atmosphere, and a second step of preparing a hydroisomerization catalyst, which is prepared by calcining a catalyst precursor, the catalyst precursor being prepared based on the support precursor containing a platinum salt and/or a palladium salt, at a temperature of 350 to 400° C. in an atmosphere containing molecular oxygen, the hydroisomerization catalyst containing a support which includes a zeolite and carries platinum and/or palladium.
    Type: Application
    Filed: March 29, 2013
    Publication date: February 26, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Mayumi Yokoi, Koshi Takahama
  • Publication number: 20150051432
    Abstract: A method for producing a hydroisomerization catalyst according to the present invention includes: a first step of preparing a catalyst to be treated, which contains a support having a one-dimensional porous structure including a 10-membered ring and at least one metal selected from the group consisting of: group 8 to 10 metals of the periodic table, Mo, and W supported on the hydroisomerization catalyst; and a second step of producing a hydroisomerization catalyst having a carbon content of 0.4 to 2.5% by mass by subjecting the catalyst to be treated to a coking treatment by means of a carbon-containing compound.
    Type: Application
    Filed: March 29, 2013
    Publication date: February 19, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Marie Iwama
  • Publication number: 20150051429
    Abstract: A method for producing a lubricant base oil which comprises a first step of carrying out isomerization dewaxing by contacting, in the presence of hydrogen, a hydrocarbon oil containing normal paraffin having a boiling point of 360° C. or higher, with a hydroisomerization catalyst under conditions such that a cracking rate defined in the following formula (1) is 10 mass % or less, and a second step of carrying out the above isomerization dewaxing by temporarily switching the above conditions to conditions such that the cracking rate is 13 mass % or more. Cracking rate (mass %)=[(C1?C2)/C1]×100??(1) wherein C1 represents the mass ratio of a fraction having a boiling point of 360° C. or higher in the above hydrocarbon oil, and C2 represents the mass ratio of the fraction having a boiling point of 360° C. or higher in the above hydrocarbon oil after the isomerization dewaxing.
    Type: Application
    Filed: March 29, 2013
    Publication date: February 19, 2015
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Marie Iwama, Kazuaki Hayasaka, Koshi Takahama
  • Publication number: 20140364666
    Abstract: A catalyst for producing monocyclic aromatic hydrocarbons, used for producing monocyclic aromatic hydrocarbons of 6 to 8 carbon number from a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., wherein the catalyst contains a crystalline aluminosilicate, gallium and/or zinc, and phosphorus, the molar ratio between silicon and aluminum (Si/Al ratio) in the crystalline aluminosilicate is not more than 100, the molar ratio between the phosphorus supported on the crystalline aluminosilicate and the aluminum of the crystalline aluminosilicate (P/Al ratio) is not less than 0.01 and not more than 1.0, and the amount of gallium and/or zinc is not more than 1.2% by mass based on the mass of the crystalline aluminosilicate.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Yuko Aoki, Kazuaki Hayasaka
  • Publication number: 20140364667
    Abstract: A catalyst for producing monocyclic aromatic hydrocarbons of 6 to 8 carbon number from a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., or a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and a 90 volume % distillation temperature of not more than 360° C., wherein the catalyst contains a crystalline aluminosilicate, gallium and/or zinc, and phosphorus, and the amount of phosphorus supported on the crystalline aluminosilicate is within a range from 0.1 to 1.9% by mass based on the mass of the crystalline aluminosilicate; and a method for producing monocyclic aromatic hydrocarbons, the method involving bringing a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., or a feedstock oil having a 10 volume % distillation temperature of at least 140° C.
    Type: Application
    Filed: August 25, 2014
    Publication date: December 11, 2014
    Applicant: JX Nippon Oil & Energy Corporation
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Yuko Aoki, Kazuaki Hayasaka
  • Patent number: 8758596
    Abstract: A first hydroisomerization catalyst contains a support being a extruded product prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more and at least one metal supported on the support and selected from the group consisting of metals belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten, wherein the support contains (a1) a calcined zeolite prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more of an ion-exchanged zeolite obtained by ion exchange of an organic template-containing zeolite containing an organic template and having a 10-membered ring one-dimensional porous structure in a solution containing ammonium ions and/or protons, and (b1) a calcined inorganic oxide prepared by calcination having a thermal treatment that includes thermally treating at 350° C.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: June 24, 2014
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Kazuaki Hayasaka, Motoya Okazaki, Mayumi Yokoi