Patents by Inventor Kazuaki Hayasaka

Kazuaki Hayasaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140080926
    Abstract: A method for estimating a particulate content in a slurry of the present invention is a method for estimating a content of particulates having a predetermined particle size or less in a slurry with solid particles dispersed in hydrocarbons including a wax, the method including, based on a correlation between a visible light transmittance and a content of solid particles having the predetermined particle size or less at a temperature at which hydrocarbons including a wax are liquefied when the solid particles having the predetermined particle size or less are dispersed in the hydrocarbons, estimating a content of particulates having the predetermined particle size or less in the slurry from a visible light transmittance of a supernatant part when the slurry is left to stand at the temperature.
    Type: Application
    Filed: March 26, 2012
    Publication date: March 20, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATION
    Inventor: Kazuaki Hayasaka
  • Publication number: 20140018454
    Abstract: A Fischer-Tropsch synthesis reaction catalyst includes a catalyst support containing a silica and zirconium oxide in an amount of 0.5 to 14% by mass based on the mass of the catalyst support, and cobalt metal and a cobalt oxide supported on the catalyst support in an amount equivalent to 10 to 40% by mass of tricobalt tetroxide based on the mass of the catalyst, wherein the degree of reduction of the cobalt atoms is within a range from 75 to 93%, and the amount of hydrogen gas adsorption per unit mass of the catalyst at 100° C. is within a range from 0.40 to 1.0 ml/g.
    Type: Application
    Filed: March 14, 2012
    Publication date: January 16, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Hideki Ono, Kazuaki Hayasaka, Mayumi Yokoi
  • Patent number: 8557725
    Abstract: A method for producing a regenerated Fischer-Tropsch synthesis catalyst obtained by regenerating a spent catalyst used in a Fischer-Tropsch synthesis reaction, comprising a steaming step of bringing the above spent catalyst into contact with a mixed gas comprising 1 to 30% by volume of steam and an inert gas at a pressure of atmospheric pressure to 5 MPa and a temperature of 150 to 350° C., the above spent catalyst being a spent catalyst in which cobalt and/or ruthenium is supported on a carrier comprising silica with an average pore diameter measured by a nitrogen adsorption method of 4 to 25 nm, and of which activity represented by an initial carbon monoxide conversion is 40 to 95%, based on the activity of a corresponding unused catalyst.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: October 15, 2013
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Hideki Ono, Yoshiyuki Nagayasu, Kazuaki Hayasaka
  • Patent number: 8557879
    Abstract: A method for producing an activated Fischer-Tropsch synthesis catalyst comprising a hydrogen reduction step of subjecting a catalyst comprising 3 parts by mass to 50 parts by mass, as a metal atom, of a cobalt compound and/or a ruthenium compound, based on 100 parts by mass of a carrier containing a porous inorganic oxide, supported on the carrier, to reduction in a gas containing molecular hydrogen at a temperature of 300° C. to 600° C.; and a CO reduction step of subjecting the catalyst to reduction in a gas containing carbon monoxide and containing no molecular hydrogen at a temperature of 200° C. to 400° C.
    Type: Grant
    Filed: January 6, 2011
    Date of Patent: October 15, 2013
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Hideki Ono
  • Publication number: 20130041052
    Abstract: A method for producing an activated Fischer-Tropsch synthesis catalyst comprising a hydrogen reduction step of subjecting a catalyst comprising 3 parts by mass to 50 parts by mass, as a metal atom, of a cobalt compound and/or a ruthenium compound, based on 100 parts by mass of a carrier containing a porous inorganic oxide, supported on the carrier, to reduction in a gas containing molecular hydrogen at a temperature of 300° C. to 600° C.; and a CO reduction step of subjecting the catalyst to reduction in a gas containing carbon monoxide and containing no molecular hydrogen at a temperature of 200° C. to 400° C.
    Type: Application
    Filed: January 6, 2011
    Publication date: February 14, 2013
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Hideki Ono
  • Patent number: 8372263
    Abstract: A hydroisomerization catalyst according to the present invention is obtained by calcining a catalyst composite including an ion-exchanged molecular sieve or a calcined material thereof which is obtained by performing ion exchange of a molecular sieve containing an organic template in a solution containing a cation species and using water as a main solvent and at least one metal which is selected from a group consisting of metals belonging to Groups 8-10 of the Periodic Table of the Elements, molybdenum, and tungsten supported on the ion-exchanged molecular sieve or a calcined material thereof.
    Type: Grant
    Filed: January 31, 2008
    Date of Patent: February 12, 2013
    Assignee: Nippon Oil Corporation
    Inventor: Kazuaki Hayasaka
  • Publication number: 20130030232
    Abstract: A catalyst is provided for production of monocyclic aromatic hydrocarbons having a carbon number of 6 to 8 from feedstock in which a 10 vol % distillation temperature is 140° C. or higher and a 90 vol % distillation temperature is 380° C. or lower. The catalyst contains crystalline aluminosilicate including large-pore zeolite having a 12-membered ring structure, and intermediate-pore zeolite having a 10-membered ring structure.
    Type: Application
    Filed: January 20, 2011
    Publication date: January 31, 2013
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Kazuaki Hayasaka
  • Publication number: 20130015102
    Abstract: A catalyst is provided for production of hydrocarbons including monocyclic aromatic hydrocarbons having a carbon number of 6 to 8 and aliphatic hydrocarbons having a carbon number of 3 to 4 from feedstock in which a 10 vol % distillation temperature is 140° C. or higher and a 90 vol % distillation temperature is 380° C. or lower. The catalyst includes crystalline aluminosilicate including large-pore zeolite having a 12-membered ring structure.
    Type: Application
    Filed: January 20, 2011
    Publication date: January 17, 2013
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Kazuaki Hayasaka
  • Publication number: 20130008827
    Abstract: The hydroisomerization catalyst of the present invention is a catalyst used for hydroisomerization of a hydrocarbon, including a support including a calcined zeolite modified with at least one metal selected from the group consisting of Na, K, Cs, Mg, Ca, Ba, and K, and having a thermal history that includes heating at 350° C. or more, and at least one inorganic oxide selected from the group consisting of alumina, silica, titania, boria, zirconia, magnesia, ceria, zinc oxide, phosphorus oxide, and a composite oxide containing a combination of at least two or more of these oxides; and at least one metal supported on the support and selected from the group consisting of elements belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten.
    Type: Application
    Filed: March 24, 2011
    Publication date: January 10, 2013
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Hideki Ono, Takaya Matsumoto
  • Publication number: 20120329890
    Abstract: A Fischer-Tropsch synthesis catalyst containing 10 to 30% by mass, as a metal atom, of metallic cobalt and/or cobalt oxide, based on the mass of the catalyst, supported on a carrier containing silica, in which the carrier has an average pore diameter of 8 to 25 nm and the metallic cobalt and/or cobalt oxide has an average crystallite diameter of not less than the average pore diameter of the carrier and less than 35 nm.
    Type: Application
    Filed: February 14, 2011
    Publication date: December 27, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Hideki Ono, Yoshiyuki Nagayasu, Kazuaki Hayasaka
  • Publication number: 20120322899
    Abstract: A method for producing a regenerated Fischer-Tropsch synthesis catalyst obtained by regenerating a spent catalyst used in a Fischer-Tropsch synthesis reaction, comprising a steaming step of bringing the above spent catalyst into contact with a mixed gas comprising 1 to 30% by volume of steam and an inert gas at a pressure of atmospheric pressure to 5 MPa and a temperature of 150 to 350° C., the above spent catalyst being a spent catalyst in which cobalt and/or ruthenium is supported on a carrier comprising silica with an average pore diameter measured by a nitrogen adsorption method of 4 to 25 nm, and of which activity represented by an initial carbon monoxide conversion is 40 to 95%, based on the activity of a corresponding unused catalyst.
    Type: Application
    Filed: February 14, 2011
    Publication date: December 20, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Hideki Ono, Yoshiyuki Nagayasu, Kazuaki Hayasaka
  • Publication number: 20120217186
    Abstract: A method for producing a lubricant base oil includes contacting feedstock containing normal paraffins having not less than 20 carbon atoms with a first catalyst in the presence of molecular hydrogen to obtain a first produced oil, and contacting the first produced oil with a second catalyst in the presence of molecular hydrogen to obtain a second produced oil. The first catalyst includes a first carrier in which a fraction of an amount of NH3 to be desorbed at 300 to 800° C. based on a total amount of NH3 to be desorbed is 80 to 90% in temperature-programmed desorption of NH3, a first metal selected from metals of Group VI in the periodic table carried on the first carrier, and a second metal selected from metals of Group VIII to Group X in the periodic table carried on the first carrier.
    Type: Application
    Filed: August 6, 2010
    Publication date: August 30, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki Hayasaka, Hideki Ono, Yoshiyuki Nagayasu, Masahiro Taguchi, Hideshi Iki
  • Publication number: 20120216449
    Abstract: A method for producing an aviation fuel oil base includes obtaining a first generated oil by hydrotreating a feedstock by bringing a feedstock which includes an oxygen-containing hydrocarbon compound derived from an animal or vegetable oils and fat into contact with a first dual functional catalyst which has dehydrogenation and hydrogenation functions and which includes a metal of group 6A of the periodic table, a metal of group 8, and an amorphous solid acidic substance, in the presence of hydrogen; and obtaining a second generated oil including an aviation fuel oil base by hydroisomerizing the first generated oil by bringing the first generated oil into contact with a second dual functional catalyst which has dehydrogenation and hydrogenation functions and which includes a metal of the group 8 of the periodic table and a crystalline solid acidic substance, in the presence of hydrogen.
    Type: Application
    Filed: August 30, 2010
    Publication date: August 30, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki Hayasaka, Hideki Ono, Akira Koyama, Hideshi Iki
  • Publication number: 20120012504
    Abstract: A method for producing aromatic hydrocarbons in which at least one feedstock oil selected from the group consisting of LCO produced from an FCC apparatus, hydrotreated LCO, naphtha and straight-run gas oil is brought into contact with a reforming catalyst inside a fluidized bed reactor, wherein the method includes transporting a reforming catalyst that has been extracted from the fluidized bed reactor to a heating tank, heating the reforming catalyst in the heating tank to a temperature at least as high as the reaction temperature inside the fluidized bed reactor, and following heating, transporting the heated reforming catalyst to the fluidized bed reactor.
    Type: Application
    Filed: March 26, 2010
    Publication date: January 19, 2012
    Inventors: Hideki Minami, Yoshishige Sugi, Atsushi Fukui, Atsuro Nagumo, Shinichiro Yanagawa, Kazuaki Hayasaka
  • Publication number: 20110270005
    Abstract: A method for producing aromatic hydrocarbons by bringing a feedstock derived from a fraction containing a light cycle oil produced in a fluid catalytic cracking into contact with a catalyst containing a crystalline aluminosilicate, wherein the proportion of the naphthene content within the feedstock is adjusted so as to be greater than the proportion of the naphthene content in the fraction containing the light cycle oil, and the contact between the feedstock and the catalyst is performed under a pressure within a range from 0.1 MPaG to 1.0 MPaG.
    Type: Application
    Filed: March 26, 2010
    Publication date: November 3, 2011
    Inventors: Shinichiro Yanagawa, Yuko Aoki, Kazuaki Hayasaka
  • Publication number: 20110270002
    Abstract: A catalyst for producing monocyclic aromatic hydrocarbons, used for producing monocyclic aromatic hydrocarbons of 6 to 8 carbon number from a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., wherein the catalyst contains a crystalline aluminosilicate, gallium and/or zinc, and phosphorus, the molar ratio between silicon and aluminum (Si/Al ratio) in the crystalline aluminosilicate is not more than 100, the molar ratio between the phosphorus supported on the crystalline aluminosilicate and the aluminum of the crystalline aluminosilicate (P/Al ratio) is not less than 0.01 and not more than 1.0, and the amount of gallium and/or zinc is not more than 1.2% by mass based on the mass of the crystalline aluminosilicate.
    Type: Application
    Filed: March 26, 2010
    Publication date: November 3, 2011
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Yuko Aoki, Kazuaki Hayasaka
  • Publication number: 20110270010
    Abstract: A first hydroisomerization catalyst contains a support being a extruded product prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more and at least one metal supported on the support and selected from the group consisting of metals belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten, wherein the support contains (a1) a calcined zeolite prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more of an ion-exchanged zeolite obtained by ion exchange of an organic template-containing zeolite containing an organic template and having a 10-membered ring one-dimensional porous structure in a solution containing ammonium ions and/or protons, and (b1) a calcined inorganic oxide prepared by calcination having a thermal treatment that includes thermally treating at 350° C.
    Type: Application
    Filed: December 25, 2009
    Publication date: November 3, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Kazuaki Hayasaka, Motoya Okazaki, Mayumi Yokoi
  • Publication number: 20110270004
    Abstract: A catalyst for producing monocyclic aromatic hydrocarbons of 6 to 8 carbon number from a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., or a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and a 90 volume % distillation temperature of not more than 360° C., wherein the catalyst contains a crystalline aluminosilicate, gallium and/or zinc, and phosphorus, and the amount of phosphorus supported on the crystalline aluminosilicate is within a range from 0.1 to 1.9% by mass based on the mass of the crystalline aluminosilicate; and a method for producing monocyclic aromatic hydrocarbons, the method involving bringing a feedstock oil having a 10 volume % distillation temperature of at least 140° C. and an end point temperature of not more than 400° C., or a feedstock oil having a 10 volume % distillation temperature of at least 140° C.
    Type: Application
    Filed: March 26, 2010
    Publication date: November 3, 2011
    Inventors: Shinichiro Yanagawa, Masahide Kobayashi, Yuko Aoki, Kazuaki Hayasaka
  • Publication number: 20110042267
    Abstract: A hydroisomerization catalyst of the present invention is obtained by calcining a catalyst composition containing an ion-exchanged molecular sieve or a calcined product thereof, and at least one metal selected from the group consisting of metals of Groups 8 to 10 in Periodic Table of the elements, molybdenum and tungsten, carried on the ion-exchanged molecular sieve or the calcined product thereof, wherein the ion-exchanged molecular sieve is obtained by ion-exchanging a molecular sieve, which includes nanocrystals having a pore structure of ten-membered rings or eight-membered rings and having a ratio of the pore volume to the external surface area ([pore volume]/[external surface area]) of 2.0×10?4 mL/m2 to 8.0×10?4 mL/m2 and contains an organic template, in a solution containing a cationic species.
    Type: Application
    Filed: February 4, 2009
    Publication date: February 24, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventor: Kazuaki Hayasaka
  • Publication number: 20100181229
    Abstract: A hydroisomerization catalyst according to the present invention is obtained by calcining a catalyst composite including an ion-exchanged molecular sieve or a calcined material thereof which is obtained by performing ion exchange of a molecular sieve containing an organic template in a solution containing a cation species and using water as a main solvent and at least one metal which is selected from a group consisting of metals belonging to Groups 8-10 of the Periodic Table of the Elements, molybdenum, and tungsten supported on the ion-exchanged molecular sieve or a calcined material thereof.
    Type: Application
    Filed: January 31, 2008
    Publication date: July 22, 2010
    Applicant: NIPPON OIL CORPORATION
    Inventor: Kazuaki Hayasaka