Patents by Inventor Kazuhiro Asai
Kazuhiro Asai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150151544Abstract: A method for manufacturing a liquid discharge head includes a transferring step of transferring a dry film supported by a supporting member to a substrate having a hole, and a peeling step of peeling the supporting member off the dry film on the substrate. In the peeling step, the dry film is in contact with a wall surface defining the hole in the substrate.Type: ApplicationFiled: November 25, 2014Publication date: June 4, 2015Inventors: Kazuhiro Asai, Kenji Fujii, Keiji Matsumoto, Koji Sasaki, Kunihito Uohashi, Jun Yamamuro, Seiichiro Yaginuma, Masahisa Watanabe, Ryotaro Murakami
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Publication number: 20150130874Abstract: A method of manufacturing a substrate for a liquid ejection head including an ejection port forming member which has formed therein ejection ports, includes the steps of: forming a first layer by using a first layer forming member; forming a second layer on the first layer by using a second layer forming member; and hardening a partial region of each of the first layer and the second layer and removing a region different from the partial region so as to form the ejection ports, resulting in that the first layer and the second layer constitute the ejection port forming member, and a member containing a solvent to dissolve the first layer forming member and a photo-acid-generating agent having an acid strength weaker than an acid strength of the photo-acid-generating agent contained in the first layer forming member is used as the second layer forming member.Type: ApplicationFiled: October 28, 2014Publication date: May 14, 2015Inventors: Kunihito Uohashi, Kenji Fujii, Kazuhiro Asai, Keiji Matsumoto
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Patent number: 8956703Abstract: A method for manufacturing a liquid ejecting head including an orifice plate having an ejecting orifice and a liquid channel, and a substrate having a liquid ejecting energy generating element and a liquid supply port, the method including: (1) forming a liquid channel mold of a soluble resin dissolved in (6) on the substrate; (2) coating the liquid channel mold with a photosensitive resin layer having a refractive index of n at an exposure wavelength used in (4); (3) forming an antireflective film having a refractive index of ?n?0.2 or more to ?n+0.2 or less at the exposure wavelength used in (4) on the photosensitive resin layer; (4) exposing and developing the photosensitive resin layer and antireflective film to form the ejecting orifice; (5) forming the liquid supply port on the substrate; and (6) dissolving and removing the liquid channel mold from the liquid supply port.Type: GrantFiled: July 10, 2012Date of Patent: February 17, 2015Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Asai, Masaki Ohsumi, Yoshinori Tagawa
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Patent number: 8858812Abstract: Provided is a processing method for an ink jet head substrate, including: forming a barrier layer on a substrate and forming a seed layer on the barrier layer; forming a resist film on the seed layer and patterning the resist film so that the patterned resist film corresponds to a pad portion for electrically connecting an ink jet head to an outside of the ink jet head; forming the pad portion in an opening of the patterned resist film; removing the resist film; subjecting the substrate to anisotropic etching to form an ink supply port; removing the barrier layer and the seed layer; and performing laser processing from a surface of the substrate.Type: GrantFiled: December 7, 2012Date of Patent: October 14, 2014Assignee: Canon Kabushiki KaishaInventors: Kenta Furusawa, Keiji Matsumoto, Keisuke Kishimoto, Kazuhiro Asai, Shuji Koyama
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Patent number: 8778599Abstract: Provided is a method of producing an ink ejection head including a substrate, an ink ejection energy-generating element, a flow path-forming member, and an ejection orifice-forming member having an ink ejection orifice, the ink ejection orifice having, on a side open to an outside, a portion whose sectional area is constant and a portion whose sectional area increases from the portion to an ink ejection energy-generating element side, the method including: forming, on the substrate, a first negative photosensitive resist; forming, on the first negative photosensitive resist, a second negative photosensitive resist; partially mixing the first negative photosensitive resist and the second negative photosensitive resist to form a compatible layer; and subjecting the second negative photosensitive resist and the compatible layer to collective exposure and development to form the ink ejection orifice.Type: GrantFiled: October 30, 2013Date of Patent: July 15, 2014Assignee: Canon Kabushiki KaishaInventors: Kunihito Uohashi, Kazuhiro Asai, Keiji Matsumoto
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Patent number: 8771792Abstract: Provided is a method for manufacturing a liquid discharge head, the liquid discharge head includes a substrate provided on a surface with a first energy generating part and a second energy generating part for generating energy utilized for discharging a liquid; a first discharge port provided corresponding to the first energy generating part so as to face the surface; a second discharge port provided corresponding to the second energy generating part so as to face the surface; a first wall member which has a wall of a first liquid flow path which communicates with the first discharge port; and a second wall member which has a wall of a second liquid flow path which communicates the second discharge port, wherein a distance between the second energy generating part and the second discharge port is greater than a distance between the first energy generating part and the first discharge port.Type: GrantFiled: January 25, 2011Date of Patent: July 8, 2014Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Asai, Yoshinori Tagawa, Satoshi Ibe, Hiroyuki Murayama, Kouji Sasaki, Keiji Edamatsu
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Patent number: 8753800Abstract: A process for producing an ejection orifice forming member including the steps of forming a laminate including a first negative photosensitive resin layer that contains a first photoacid generator, and a second negative photosensitive resin layer that is formed on the first negative photosensitive resin layer and contains a second photoacid generator; forming a first latent image and a second latent image on the first negative photosensitive resin layer and the second negative photosensitive resin layer, respectively, by collectively subjecting the first negative photosensitive resin layer and the second negative photosensitive resin layer to exposure; performing a heat treatment after the exposure; and forming the ejection orifice by a development treatment. The first photoacid generator in the first latent image has an acid diffusion length greater than the acid diffusion length of the second photoacid generator in the second latent image.Type: GrantFiled: May 28, 2013Date of Patent: June 17, 2014Assignee: Canon Kabushiki KaishaInventors: Kunihito Uohashi, Shuji Koyama, Kazuhiro Asai, Keiji Matsumoto, Tetsuro Honda, Masaki Ohsumi
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Publication number: 20140141379Abstract: Provided is a method of producing an ink ejection head including a substrate, an ink ejection energy-generating element, a flow path-forming member, and an ejection orifice-forming member having an ink ejection orifice, the ink ejection orifice having, on a side open to an outside, a portion whose sectional area is constant and a portion whose sectional area increases from the portion to an ink ejection energy-generating element side, the method including: forming, on the substrate, a first negative photosensitive resist; forming, on the first negative photosensitive resist, a second negative photosensitive resist; partially mixing the first negative photosensitive resist and the second negative photosensitive resist to form a compatible layer; and subjecting the second negative photosensitive resist and the compatible layer to collective exposure and development to form the ink ejection orifice.Type: ApplicationFiled: October 30, 2013Publication date: May 22, 2014Applicant: CANON KABUSHIKI KAISHAInventors: Kunihito Uohashi, Kazuhiro Asai, Keiji Matsumoto
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Patent number: 8724099Abstract: An object of the present invention is to provide a device which detects matter suspended in air, represented by, for example, ice crystals, volcanic ash, in the forward direction of the flight of an aircraft. A method of detecting matter suspended in air of this invention is characterized in that, in airborne Doppler LIDAR using laser light, components of matter subjected to laser light reflection and scattering are remotely measured on a basis of an angular difference in planes of polarization of transmitted light which is laser light radiated into the atmosphere, and received light scattered by matter suspended in air in a remote region.Type: GrantFiled: January 4, 2012Date of Patent: May 13, 2014Assignee: Japan Aerospace Exploration AgencyInventors: Takashi Asahara, Hamaki Inokuchi, Kazuhiro Asai
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Publication number: 20140083974Abstract: A process for producing a liquid ejection head, comprising providing a substrate with an energy-generating element for ejecting liquid and a wiring; forming a flow path wall forming layer containing a negative photosensitive resin on the substrate; exposing a portion to be a flow path wall of the flow path wall forming layer; forming an ejection orifice forming layer containing a negative photosensitive resin on the flow path wall forming layer; applying a material for a water-repellent layer onto the ejection orifice forming layer; drying a solvent contained in the applied material to form the water-repellent layer; exposing another region than a portion to be an ejection orifice of the ejection orifice forming layer and the water-repellent layer; and dissolving and removing the non-exposed portions, wherein the boiling point of the solvent is not more than the drying temperature in the step to form the water-repellent layer.Type: ApplicationFiled: August 28, 2013Publication date: March 27, 2014Applicant: CANON KABUSHIKI KAISHAInventors: Keiji Matsumoto, Kazuhiro Asai, Kunihito Uohashi
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Publication number: 20140068940Abstract: The invention provides a process for producing a liquid ejection head having an ejection orifice forming member in which an ejection orifice for ejecting a liquid has been formed, and a substrate having an energy-generating element for generating energy for ejecting a liquid from the ejection orifice on the side of a front surface thereof, the process includes the steps of providing a film having a support, a first layer and a second layer in this order, arranging the film on the substrate in such a manner that the second layer faces the front surface, detaching the support from the film arranged, forming the ejection orifice in the second layer, and removing at least a part of the first layer from the second layer.Type: ApplicationFiled: August 1, 2013Publication date: March 13, 2014Applicant: CANON KABUSHIKI KAISHAInventors: Kazuhiro Asai, Keiji Matsumoto, Kunihito Uohashi, Shuji Koyama
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Patent number: 8632163Abstract: A liquid ejecting head includes a liquid ejecting port for ejecting a liquid and a nozzle layer having a liquid channel communicating with the liquid ejecting port. The nozzle layer has two layers: a first layer at the side of the liquid channel having a resin film formed with an acid and a second layer. The first layer has a smaller static contact angle of water as compared with that of the second layer.Type: GrantFiled: June 29, 2012Date of Patent: January 21, 2014Assignee: Canon Kabushiki KaishaInventors: Masaki Ohsumi, Yoshinori Tagawa, Kazuhiro Asai
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Patent number: 8622523Abstract: Provided is a method of manufacturing a liquid discharge head including: forming a first pattern for forming the flow path on the substrate; forming a first coating layer which covers the first pattern; forming a hole in the first coating layer, through which the first pattern is exposed; forming a second pattern for forming the flow path on the first coating layer, such that the second pattern contacts with the first pattern through the hole; forming a second coating layer for covering the second pattern; forming the discharge port in the second coating layer; and removing the first pattern and the second pattern to form the flow path.Type: GrantFiled: November 1, 2012Date of Patent: January 7, 2014Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Asai, Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Maki Kato
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Patent number: 8613141Abstract: A manufacturing method of a liquid ejection head provided with a flow passage communicating with an ejection outlet for ejecting liquid includes steps of preparing a substrate on which a flow passage wall forming member for forming a part of a wall of the flow passage and a solid layer having a shape of a part of the flow passage contact each other, wherein the flow passage wall forming member has a height, from a surface of the substrate, substantially equal to that of the solid layer; providing on the solid layer a pattern having a shape of another part of the flow passage; providing a coating layer, for forming another part of the wall of the flow passage, so as to coat the pattern; providing the ejection outlet to the coating layer; and forming the flow passage by removing the solid layer and the pattern.Type: GrantFiled: November 11, 2008Date of Patent: December 24, 2013Assignee: Canon Kabushiki KaishaInventors: Akihiko Okano, Maki Kato, Masaki Ohsumi, Yoshinori Tagawa, Kazuhiro Asai, Masahiko Kubota, Tamaki Sato
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Patent number: 8613862Abstract: A manufacturing method, for a liquid discharge head substrate that includes a silicon substrate in which a liquid supply port is formed, includes the steps of: preparing the silicon substrate, on one face of which a mask layer, in which an opening has been formed, is deposited; forming a first recessed portion in the silicon substrate, so that the recessed portion is extended through the opening from the one face of the silicon substrate to the other, reverse face of the silicon substrate; forming a second recessed portion by performing wet etching for the substrate, via the first recessed portion, using the mask layer; and performing dry etching for the silicon substrate in a direction from the second recessed portion to the other face.Type: GrantFiled: September 3, 2008Date of Patent: December 24, 2013Assignee: Canon Kabushiki KaishaInventors: Kazuhiro Asai, Hirokazu Komuro, Satoshi Ibe, Takuya Hatsui, Shimpei Otaka, Hiroto Komiyama, Keisuke Kishimoto
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Patent number: 8608303Abstract: An ink jet recording head capable of maintaining ink supply capability for a long period of time includes a substrate provided with a plurality of energy generating elements and an ink supply port, and a flow path member which has a plurality of discharge ports, a plurality of ink flow paths in communication with the plurality of discharge ports, and a common liquid chamber in communication with the plurality of ink flow paths. The common liquid chamber is divided into a discharge port area and a drainage port area, and the ink flows into the discharge port area through a filter. In the case where a smallest diameter among the diameters of the discharge ports and the diameters of the ink flow paths is denoted by A and a largest diameter of openings of the filter is denoted by B, A?B is satisfied.Type: GrantFiled: November 3, 2011Date of Patent: December 17, 2013Assignee: Canon Kabushiki KaishaInventors: Hiroyuki Murayama, Yoshinori Tagawa, Mitsuru Chida, Kazuhiro Asai
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Publication number: 20130330673Abstract: A process for producing an ejection orifice forming member including the steps of forming a laminate including a first negative photosensitive resin layer that contains a first photoacid generator, and a second negative photosensitive resin layer that is formed on the first negative photosensitive resin layer and contains a second photoacid generator; forming a first latent image and a second latent image on the first negative photosensitive resin layer and the second negative photosensitive resin layer, respectively, by collectively subjecting the first negative photosensitive resin layer and the second negative photosensitive resin layer to exposure; performing a heat treatment after the exposure; and forming the ejection orifice by a development treatment. The first photoacid generator in the first latent image has an acid diffusion length greater than the acid diffusion length of the second photoacid generator in the second latent image.Type: ApplicationFiled: May 28, 2013Publication date: December 12, 2013Applicant: CANON KABUSHIKI KAISHAInventors: Kunihito Uohashi, Shuji Koyama, Kazuhiro Asai, Keiji Matsumoto, Tetsuro Honda, Masaki Ohsumi
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Patent number: 8580483Abstract: The present disclosure provides a method of making a nozzle chip including a step of forming an ejection orifice row by performing irradiation with light rays using a mask having ejection orifice row patterns that form an ejection orifice row pattern of one nozzle chip when the ejection orifice row patterns are connected to each other through a connection portion. The mask is configured such that, with respect to a direction in which ejection orifices of the ejection orifice row are arranged, an absolute value of off-axis telecentricity of one of the light rays with which an ejection orifice that is at the smallest distance from the connection portion is irradiated is less than an absolute value of off-axis telecentricity of one of the light rays with which an ejection orifice that is at the greatest distance from the connection portion is irradiated.Type: GrantFiled: December 7, 2012Date of Patent: November 12, 2013Assignee: Canon Kabushiki KaishaInventors: Takanobu Manabe, Toshiaki Kurosu, Makoto Watanabe, Kenji Fujii, Yoshinori Tagawa, Kazuhiro Asai
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Patent number: 8557164Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.Type: GrantFiled: October 19, 2009Date of Patent: October 15, 2013Assignee: Canon Kabushiki KaishaInventors: Naozumi Nabeshima, Toru Yamane, Takumi Suzuki, Masahiko Kubota, Tamaki Sato, Ryoji Kanri, Maki Hatta, Kazuhiro Asai
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Patent number: 8500233Abstract: A liquid ejection head includes a member having ejection ports and dummy ejection ports. The ejection ports are provided in correspondence with energy-generating elements used in ejecting liquid. The dummy ejection ports are provided in correspondence with a light-receiving element outputting current whose level changes in accordance with the intensity of light applied thereto. By detecting the level of current that is output from the light-receiving element, the shapes of the ejection ports are estimated.Type: GrantFiled: August 16, 2011Date of Patent: August 6, 2013Assignee: Canon Kabushiki KaishaInventors: Masataka Nagai, Yoshinori Tagawa, Satoshi Ibe, Kazuhiro Asai, Hiroyuki Murayama, Mitsuru Chida