Patents by Inventor Kazuhiro Itoh

Kazuhiro Itoh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9689296
    Abstract: A particulate filter arranged in an engine exhaust passage is provided with alternately arranged exhaust gas inflow and outflow passages and porous partition walls separating these passages from each other. In each partition wall, a coated zone where a coated layer with an average pore size smaller than that of a partition wall substrate is used to cover the substrate surface and a non-coated zone downstream of the coated zone where the substrate surface is not covered by the coated layer are defined, and the ash in the exhaust gas can pass through the partition wall in the non-coated zone. The quantity of particulate matter trapped at the non-coated zones is calculated, and PM removal control for removing particulate matter from the particulate filter is performed when it is judged that the quantity of trapped particulate matter is greater than an allowable upper limit amount.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: June 27, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiromasa Nishioka, Kazuhiro Itoh, Daichi Imai, Ryota Koutake
  • Publication number: 20170138235
    Abstract: An estimated trapped amount (PM) that is an estimated value of an amount of particulate matter that is trapped in a particulate filter arranged in an engine exhaust passage is calculated based on an engine operating state, and PM removal control is performed when the estimated trapped amount exceeds an upper limit amount. Reference temperature increase control is performed to remove the particulate matter from the particulate filter, and an actual temperature that is the temperature of the particulate filter while the reference temperature increase control is being performed is detected. A reference temperature that is the temperature of the particulate filter when it is assumed that the reference temperature increase control has been performed when the amount of particulate matter trapped in the particulate filter is a reference initial trapped amount is stored in advance. The estimated trapped amount is corrected based on the actual temperature and the reference temperature.
    Type: Application
    Filed: May 20, 2015
    Publication date: May 18, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshihisa TSUKAMOTO, Kazuhiro ITOH, Hiromasa NISHIOKA, Daichi IMAI, Hiroshi OHTSUKI, Yasumasa NOTAKE
  • Patent number: 9598997
    Abstract: An exhaust gas purification apparatus of an internal combustion engine includes: a reducing agent passage that connects a tank and an injection valve; a heater that heats up a hydrolysis catalyst that is provided in the reducing agent passage; and a controller comprising at least one processor configured to control a pump so that a reducing agent located further toward a side of the injection valve than the hydrolysis catalyst flows toward a side of the hydrolysis catalyst after completion of injection of a reducing agent in a state where the hydrolysis catalyst is at a temperature lower than the hydrolysis temperature and before start of injection of a reducing agent in a state where the hydrolysis catalyst is at a temperature equal to or higher than the hydrolysis temperature.
    Type: Grant
    Filed: November 19, 2015
    Date of Patent: March 21, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Itoh, Hiromasa Nishioka, Yoshihisa Tsukamoto, Hiroshi Ohtsuki, Yasumasa Notake, Hiroki Murata
  • Patent number: 9543656
    Abstract: A three-axis antenna having a first to a third antenna coils arranged so that directions of the maximum reception sensitivities are orthogonal to each other, the first to the third antenna coils comprising respectively: a planar coil being wound around the winding axis in circumferential direction and has an aperture; and a foil-type core inserted in the aperture; the foil-type core being arranged a plane to be in parallel to the plane of the first to the third coils.
    Type: Grant
    Filed: January 14, 2015
    Date of Patent: January 10, 2017
    Assignee: TOKO, INC.
    Inventors: Kachiyasu Sato, Kazuhisa Sano, Kazuhiro Itoh
  • Publication number: 20160303509
    Abstract: An apparatus may have a selective catalytic reduction NOx catalyst including a high-temperature catalyst layer having high capability of reducing NOx at high temperatures and a low-temperature catalyst layer having higher capability of reducing NOx at low temperatures than that of the high-temperature catalyst layer. The low-temperature catalyst layer may be arranged closer to a catalyst substrate than the high-temperature catalyst layer. A supply valve may add an addition quantity of reducing agent for reducing NOx to exhaust gas flowing into the selective catalytic reduction NOx catalyst. A controller may comprise at least one processor configured to control addition of the reducing agent by the supply valve such that the reducing agent concentration in a reducing agent atmosphere formed in the exhaust gas flowing into the selective catalytic reduction NOx catalyst is higher when the temperature of the selective catalytic reduction NOx catalyst is in a specific low temperature range.
    Type: Application
    Filed: April 14, 2016
    Publication date: October 20, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhiro ITOH, Hiromasa NISHIOKA, Yoshihisa TSUKAMOTO, Hiroshi OHTSUKI, Yasumasa NOTAKE
  • Publication number: 20160265411
    Abstract: Micropore zones ZMI are defined at upstream sides of partition walls 72 of a particulate filter and macropore zones ZMA are defined at downstream sides of partition walls. The pore size of the partition walls at the micropore zones is set so that the particulate matter and the ash can be trapped by the partition walls at the micropore zones, while the pore size of the partition walls at the macropore zones is set so that the ash can pass through the partition walls at the macropore zones. When a quantity of trapped particulate matter is smaller than a limit quantity, control for increasing gas which temporarily increases the flow rate of the gas which flows into the particulate filter in order to remove the ash from the particulate filter, is performed.
    Type: Application
    Filed: August 26, 2014
    Publication date: September 15, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshihisa TSUKAMOTO, Kazuhiro ITOH, Hiromasa NISHIOKA, Daichi IMAI, Hiroshi OTSUKI, Yasumasa NOTAKE
  • Publication number: 20160153335
    Abstract: An exhaust gas purification apparatus of an internal combustion engine includes: a reducing agent passage that connects a tank and an injection valve; a heater that heats up a hydrolysis catalyst that is provided in the reducing agent passage; and a controller comprising at least one processor configured to control a pump so that a reducing agent located further toward a side of the injection valve than the hydrolysis catalyst flows toward a side of the hydrolysis catalyst after completion of injection of a reducing agent in a state where the hydrolysis catalyst is at a temperature lower than the hydrolysis temperature and before start of injection of a reducing agent in a state where the hydrolysis catalyst is at a temperature equal to or higher than the hydrolysis temperature.
    Type: Application
    Filed: November 19, 2015
    Publication date: June 2, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhiro ITOH, Hiromasa NISHIOKA, Yoshihisa TSUKAMOTO, Hiroshi OHTSUKI, Yasumasa NOTAKE, Hiroki MURATA
  • Publication number: 20160138448
    Abstract: An exhaust gas purification filter includes an inflow/outflow passage through which exhaust gas flows in/out, and a partition. The outflow passage and the inflow passage is alternately arranged. The partition is configured to divide the inflow passage and the outflow passage from each other, and being porous. The partition includes a coated zone where a surface of a base of the partition is covered with a first coating layer having an average pore diameter smaller than an average pore diameter of the base, and a non-coated zone where the surface of the base is not covered with the first coating layer on a downstream side of the coated zone. The average pore diameter of the base is large enough for ash to pass through the partition, and the first coating layer is constituted by a plurality of particle groups with different average particle diameters from each other.
    Type: Application
    Filed: June 3, 2014
    Publication date: May 19, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhiro ITOH, Hiromasa NISHIOKA, Daichi IMAI, Yoshihisa TSUKAMOTO, Hiroshi OTSUKI, Yasumasa NOTAKE
  • Patent number: 9206724
    Abstract: An exhaust gas purification system is equipped with a burner in an exhaust passage upstream of an exhaust gas purification apparatus and having a burner combustion chamber in which flame is produced. When the temperature of the exhaust gas purification apparatus is raised, the burner produces flame that extends from the interior of the burner combustion chamber to the interior of the exhaust passage when the flow rate of the exhaust gas is not higher than a predetermined flow rate, and the burner causes the size of the flame to be smaller than when it is determined that the flow rate of the exhaust gas is not higher than the predetermined flow rate or to produce flame only in the interior of the burner combustion chamber when it is determined that the flow rate of exhaust gas is higher than the predetermined flow rate.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: December 8, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinya Hirota, Akira Mikami, Shunsuke Toshioka, Kazuhiro Itoh, Koichiro Fukuda
  • Publication number: 20150322832
    Abstract: An exhaust cleaning filter for collecting particulate matter contained in exhaust gas and suitable for being disposed in an exhaust passage of an internal combustion engine is provided with: an exhaust gas inflow passage and an exhaust gas outflow passage disposed in alternating fashion; and a porous partition wall for setting the exhaust gas inflow passage and the exhaust gas outflow passage at a distance from each other. A small pore region is sectioned off on the upstream side of the partition wall and a large pore region is sectioned off on the downstream side of the partition wall. The average pore diameter of the partition wall in the large pore region is set to be greater than the average pore diameter of the partition wall in the small pore region, and is set so that ash contained in the exhaust gas is able to pass through the partition wall.
    Type: Application
    Filed: December 3, 2012
    Publication date: November 12, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhiro ITOH, Hiromasa NISHIOKA, Yoshihisa TSUKAMOTO, Daichi IMAI, Hiroshi OTSUKI, Ryota KOUTAKE
  • Publication number: 20150298058
    Abstract: An exhaust gas purification filter that is suitable for arrangement in an exhaust passage of an internal combustion engine and for collecting particulate matter contained in exhaust gas, comprises: exhaust gas inflow passages and exhaust gas outflow passages that are arranged alternately; and porous partitions that separate the exhaust gas inflow passages and the exhaust gas outflow passages from each other. Each of the partitions is divided into a coated zone in which a surface of a partition base is coated with a coating layer having a smaller average pore diameter than an average pore diameter of the partition base and a non-coated zone that is located on a downstream side of the coated zone and in which a surface of the partition base is not coated with the coating layer. A pore diameter of the partitions is set such that ash contained in the exhaust gas is able to pass through the partitions in the non-coated zone.
    Type: Application
    Filed: November 28, 2012
    Publication date: October 22, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroshi OTSUKI, Hiromasa NISHIOKA, Yoshihisa TSUKAMOTO, Daichi IMAI, Kazuhiro ITOH, Ryota KOUTAKE
  • Publication number: 20150292387
    Abstract: A particulate filter arranged in an engine exhaust passage is provided with alternately arranged exhaust gas inflow and outflow passages and porous partition walls separating these passages from each other. In each partition wall, a coated zone where a coated layer with an average pore size smaller than that of a partition wall substrate is used to cover the substrate surface and a non-coated zone downstream of the coated zone where the substrate surface is not covered by the coated layer are defined, and the ash in the exhaust gas can pass through the partition wall in the non-coated zone. The quantity of particulate matter trapped at the non-coated zones is calculated, and PM removal control for removing particulate matter from the particulate filter is performed when it is judged that the quantity of trapped particulate matter is greater than an allowable upper limit amount.
    Type: Application
    Filed: November 13, 2012
    Publication date: October 15, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiromasa NISHIOKA, Kazuhiro ITOH
  • Patent number: 9145810
    Abstract: To homogeneously diffuse, in the exhaust gas, an additive that is fed into a device for purifying exhaust gas of an internal combustion engine.
    Type: Grant
    Filed: January 8, 2010
    Date of Patent: September 29, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Bisaiji, Koichiro Fukuda, Kazuhiro Itoh
  • Publication number: 20150222016
    Abstract: A three-axis antenna having a first to a third antenna coils arranged so that directions of the maximum reception sensitivities are orthogonal to each other, the first to the third antenna coils comprising respectively: a planar coil being wound around the winding axis in circumferential direction and has an aperture; and a foil-type core inserted in the aperture; the foil-type core being arranged a plane to be in parallel to the plane of the first to the third coils.
    Type: Application
    Filed: January 14, 2015
    Publication date: August 6, 2015
    Inventors: Kachiyasu SATO, Kazuhisa SANO, Kazuhiro ITOH
  • Patent number: 8919108
    Abstract: The present invention is intended to provide a technique which serves to suppress unburnt HC from being discharged to a downstream side, when fuel is injected from a fuel supply valve for removing clogging thereof. The present invention is provided with a fuel supply valve that supplies fuel to an exhaust passage of an internal combustion engine, and an ignition unit that ignites the fuel supplied from the fuel supply valve, wherein in cases where there is a possibility that clogging may occur in an injection hole of the fuel supply valve, fuel for removal of clogging is injected from the fuel supply valve. An amount of the fuel to be injected from the fuel supply valve for removing clogging thereof is an amount of fuel which is able to be combusted by being ignited by means of the ignition unit.
    Type: Grant
    Filed: July 30, 2010
    Date of Patent: December 30, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Itoh, Junya Nakajima, Shinya Hirota
  • Patent number: 8857161
    Abstract: A detection unit that is arranged in an exhaust passage of an internal combustion engine configured to detect a state of the exhaust gas, addition unit configured to add the additive agent into the exhaust passage, a catalyst that is arranged at the downstream side of the detection unit and the addition unit so as to receive a supply of the additive agent from the addition unit, determination unit configured to determine whether detection accuracy of the detection unit drops due to the additive agent to be added from the addition unit, and stop unit configured to stop detection of the state of the exhaust gas by the detection unit in cases where it is determined by the determination unit that the detection accuracy of the detection unit drops.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: October 14, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Itoh
  • Publication number: 20140216015
    Abstract: The present invention resides in an exhaust gas purification apparatus for an internal combustion engine, comprising an exhaust gas purification catalyst which is arranged in an exhaust gas passage of the internal combustion engine for a reducing agent added from a reducing agent addition valve, the reducing agent addition valve which adds the reducing agent to an exhaust gas allowed to flow upstream from the exhaust gas purification catalyst, and a dispersion member which disperses the reducing agent added from the reducing agent addition valve, wherein a task or object thereof is to form fine particles of the reducing agent and improve the dispersibility while suppressing the increase in the exhaust resistance caused by the dispersion member to be small.
    Type: Application
    Filed: August 25, 2011
    Publication date: August 7, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuhiro Itoh, Shinya Hirota
  • Patent number: 8783014
    Abstract: The present invention is intended to suppress the inflow of an ammonia derived compound to an EGR passage. In the present invention, in an exhaust system, there is arranged an ammonia derived compound addition means in such a position as to enable at least a part of the ammonia derived compound added therefrom to arrive at a connection portion of the EGR passage. Further, in the present invention, the inflow of the ammonia derived compound added from the ammonia derived compound addition means into the EGR passage is suppressed by a suppression means.
    Type: Grant
    Filed: September 10, 2009
    Date of Patent: July 22, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Itoh
  • Patent number: 8783023
    Abstract: An object of the present invention is to increase the flexibility in the layout of an exhaust gas purification system for an internal combustion engine including selective catalytic reduction catalyst provided in an exhaust passage of the internal combustion engine and an addition device for supplying reducing agent derived from ammonia to the selective catalytic reduction catalyst, without a deterioration of the performance in reducing nitrogen oxides. To achieve the object, the exhaust gas purification system for an internal combustion engine according to the present invention is configured to supply hydrocarbon at the same time when reducing agent derived from ammonia is supplied to the selective catalytic reduction catalyst, thereby producing reducing agent that is hard to be oxidized by a precious metal catalyst.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: July 22, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shunsuke Toshioka, Shinya Hirota, Kazuhiro Itoh, Koichiro Fukuda, Akira Mikami
  • Patent number: 8677736
    Abstract: A gas additive and a liquid additive are supplied efficiently. There are provided a liquid supply device that stores a liquid additive and supplies the liquid additive into an exhaust passage of an internal combustion engine, a gas supply device that stores a gas additive and supplies the gas additive into the exhaust passage, a catalyst that is arranged in the exhaust passage at a downstream side of locations at which the additives are supplied from the liquid supply device and the gas supply device, respectively, with the additives reacting in the catalyst, and an adjustment device that adjusts an amount of the liquid additive to be added from the liquid supply device and an amount of the gas additive to be added by the gas supply device in accordance with a rule defined beforehand.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: March 25, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Itoh