Patents by Inventor Kazuhiro Narahara

Kazuhiro Narahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11846039
    Abstract: A vapor deposition apparatus includes a disc-shaped susceptor and a susceptor support member that supports and rotates the susceptor. The susceptor has a plurality of fitting grooves. The susceptor support member is provided with a plurality of support pins to be fitted in the respective plurality of fitting grooves. The fitting grooves each have an inclined portion that relatively moves the support pin with respect to the fitting groove in a circumferential direction of the susceptor with the support pin kept in contact by virtue of a self-weight of the susceptor and a positioning portion that positions the support pin relatively moved by the inclined portion at a specific position in the circumferential direction. The inclined portion and the positioning portion are formed continuously in a radial direction of the susceptor.
    Type: Grant
    Filed: September 11, 2019
    Date of Patent: December 19, 2023
    Assignee: SUMCO CORPORATION
    Inventors: Kazuhiro Narahara, Masayuki Tsuji, Haku Komori
  • Publication number: 20230061603
    Abstract: Provided is a susceptor which makes it possible to increase the circumferential flatness uniformity of an epitaxial layer of an epitaxial silicon wafer. A susceptor 100 is provided with a concave counterbore portion on which a silicon wafer W is placed, and the radial distance L between the center of the susceptor and an opening edge of the counterbore portion varies at 90° periods in the circumferential direction. Meanwhile, when the angle at which the radial distance L is minimum is 0°, the radial distance L is a minimum value L1 at 90°, 180°, and 270°; and the radial distance L is a maximum value L2 at 45°, 135°, 225°, and 315°. Accordingly, the pocket width Lp also varies in conformance with the variations of the radial distance L. The opening edge 110C describes four elliptical arcs being convex radially outward when the susceptor 100 is viewed from above.
    Type: Application
    Filed: October 13, 2022
    Publication date: March 2, 2023
    Applicant: SUMCO Corporation
    Inventor: Kazuhiro Narahara
  • Patent number: 11501996
    Abstract: Provided is a susceptor which makes it possible to increase the circumferential flatness uniformity of an epitaxial layer of an epitaxial silicon wafer. A susceptor 100 is provided with a concave counterbore portion on which a silicon wafer W is placed, and the radial distance L between the center of the susceptor and an opening edge of the counterbore portion varies at 90° periods in the circumferential direction. Meanwhile, when the angle at which the radial distance L is minimum is 0°, the radial distance L is a minimum value L1 at 90°, 180°, and 270°; and the radial distance L is a maximum value L2 at 45°, 135°, 225°, and 315°. Accordingly, the pocket width Lp also varies in conformance with the variations of the radial distance L. The opening edge 110C describes four elliptical arcs being convex radially outward when the susceptor 100 is viewed from above.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: November 15, 2022
    Assignee: SUMCO CORPORATION
    Inventor: Kazuhiro Narahara
  • Publication number: 20220251726
    Abstract: Provided is an epitaxial growth apparatus which makes it possible to prevent the production of debris between a preheat ring and a lower liner without fracturing the preheat ring. The epitaxial growth apparatus includes: a chamber; an upper liner and a lower liner that are disposed on an inner wall of the chamber; a susceptor being provided inside the chamber; and a preheat ring that is disposed on a supporting portion protruding in an opening of the lower liner and is disposed on the outer circumference of the susceptor. The preheat ring is not supported by the supporting portion in at least a part of a region that is right above a region where the semiconductor wafer passes in a transfer path in which the semiconductor wafer is loaded into the chamber to be set on the susceptor.
    Type: Application
    Filed: May 13, 2020
    Publication date: August 11, 2022
    Applicant: SUMCO CORPORATION
    Inventors: Haku KOMORI, Kazuhiro NARAHARA
  • Publication number: 20220106704
    Abstract: A vapor deposition apparatus includes a disc-shaped susceptor and a susceptor support member that supports and rotates the susceptor. The susceptor has a plurality of fitting grooves. The susceptor support member is provided with a plurality of support pins to be fitted in the respective plurality of fitting grooves. The fitting grooves each have an inclined portion that relatively moves the support pin with respect to the fitting groove in a circumferential direction of the susceptor with the support pin kept in contact by virtue of a self-weight of the susceptor and a positioning portion that positions the support pin relatively moved by the inclined portion at a specific position in the circumferential direction. The inclined portion and the positioning portion are formed continuously in a radial direction of the susceptor.
    Type: Application
    Filed: September 11, 2019
    Publication date: April 7, 2022
    Applicant: SUMCO CORPORATION
    Inventors: Kazuhiro NARAHARA, Masayuki TSUJI, Haku KOMORI
  • Publication number: 20220106705
    Abstract: A wafer transfer device includes a transport unit and a placement unit for placing a silicon wafer transferred by the transport unit onto a susceptor. The placement unit includes a plurality of lift pins and a relative movement mechanism for relatively moving the plurality of lift pins and the susceptor. At least one of the transport unit or the placement unit is configured to bring a predetermined lift pin into the first contact with a lower side of the silicon wafer when the silicon wafer is supported by the plurality of lift pins.
    Type: Application
    Filed: September 25, 2019
    Publication date: April 7, 2022
    Applicant: SUMCO CORPORATION
    Inventors: Kazuhiro NARAHARA, Masayuki TSUJI, Haku KOMORI
  • Publication number: 20200185263
    Abstract: Provided is a susceptor which makes it possible to increase the circumferential flatness uniformity of an epitaxial layer of an epitaxial silicon wafer. A susceptor 100 is provided with a concave counterbore portion on which a silicon wafer W is placed, and the radial distance L between the center of the susceptor and an opening edge of the counterbore portion varies at 90° periods in the circumferential direction. Meanwhile, when the angle at which the radial distance L is minimum is 0°, the radial distance L is a minimum value L1 at 90°, 180°, and 270°; and the radial distance L is a maximum value L2 at 45°, 135°, 225°, and 315°. Accordingly, the pocket width Lp also varies in conformance with the variations of the radial distance L. The opening edge 110C describes four elliptical arcs being convex radially outward when the susceptor 100 is viewed from above.
    Type: Application
    Filed: August 31, 2017
    Publication date: June 11, 2020
    Applicant: SUMICO CORPORATION
    Inventor: Kazuhiro Narahara
  • Patent number: 9758871
    Abstract: A method of manufacturing an epitaxial wafer in which an epitaxial layer is grown over a main surface of a silicon wafer placed substantially horizontally on a susceptor is provided. The method comprises: a growing step of the epitaxial layer; and a cooling step of cooling the epitaxial wafer having the epitaxial layer. The cooling step comprises: a wafer measurement step of measuring a temperature of the epitaxial wafer; a susceptor measurement step of measuring a temperature of the susceptor; and a control step of controlling a heater capable of heating at least the susceptor or the epitaxial wafer such that difference between a temperature of the epitaxial wafer and a temperature of the susceptor is within a predetermined range.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: September 12, 2017
    Assignee: SUMCO TECHXIV CORPORATION
    Inventor: Kazuhiro Narahara
  • Patent number: 9685315
    Abstract: The present invention provides a method of producing an epitaxial wafer having a highly flat rear surface without polishing top and rear surfaces of the epitaxial wafer after forming an epitaxial film. A method of producing an epitaxial wafer 100 according to the present invention comprises a step of preparing a semiconductor wafer 10 having a beveled portion 11 formed on its end portion, a first surface 12b, a second surface 12a opposite to the first surface 12b, and edges 13b and 13a on both of the first surface 12b and the second surface 12a, the each edge 13a and 13b is boundary with the beveled portion 11; a step of processing of rolling off an outer peripheral portion 14 of the first surface 12b to form a roll-off region, the outer peripheral portion 14 is extending outward of the wafer from a predetermined position P inner than the position of the edge 13b on 12a the first surface 12b; and a step of forming a first epitaxial film 20 on the second surface 12a.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: June 20, 2017
    Assignee: SUMCO Corporation
    Inventors: Sumihisa Masuda, Kazuhiro Narahara
  • Patent number: 9631297
    Abstract: Provided is a method of producing an epitaxial silicon wafer which has high flatness at the peripheral portion and an epitaxial silicon wafer obtained by the method. In the method of producing an epitaxial silicon wafer, an epitaxial layer is formed on the top surface of a silicon wafer with a chamfered end having a width of 200 ?m or less, which surface has a surface orientation of the (100) plane or the (110) plane.
    Type: Grant
    Filed: July 24, 2013
    Date of Patent: April 25, 2017
    Assignee: SUMCO CORPORATION
    Inventors: Kazuhiro Narahara, Sumihisa Masuda
  • Publication number: 20150184314
    Abstract: Provided is a method of producing an epitaxial silicon wafer which has high flatness at the peripheral portion and an epitaxial silicon wafer obtained by the method. In the method of producing an epitaxial silicon wafer, an epitaxial layer is formed on the top surface of a silicon wafer with a chamfered end having a width of 200 ?m or less, which surface has a surface orientation of the (100) plane or the (110) plane.
    Type: Application
    Filed: July 24, 2013
    Publication date: July 2, 2015
    Inventors: Kazuhiro Narahara, Sumihisa Masuda
  • Patent number: 8888913
    Abstract: A method of forming an epitaxial layer to increase flatness of an epitaxial silicon wafer is provided. In particular, a method of controlling the epitaxial layer thickness in a peripheral part of the wafer is provided. An apparatus for manufacturing an epitaxial wafer by growing an epitaxial layer with reaction of a semiconductor wafer and a source gas in a reaction furnace comprising: a pocket in which the semiconductor wafer is placed; a susceptor fixing the semiconductor; orientation-dependent control means dependent on a crystal orientation of the semiconductor wafer and/or orientation-independent control means independent from the crystal orientation of the semiconductor wafer, wherein the apparatus may improve flatness in a peripheral part of the epitaxial layer.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: November 18, 2014
    Assignee: Sumco Techxiv Corporation
    Inventors: Kazuhiro Narahara, Hirotaka Kato, Koichiro Hayashida
  • Publication number: 20130264690
    Abstract: The present invention provides a method of producing an epitaxial wafer having a highly flat rear surface without polishing top and rear surfaces of the epitaxial wafer after forming an epitaxial film. A method of producing an epitaxial wafer 100 according to the present invention comprises a step of preparing a semiconductor wafer 10 having a beveled portion 11 formed on its end portion, a first surface 12b, a second surface 12a opposite to the first surface 12b, and edges 13b and 13a on both of the first surface 12b and the second surface 12a, the each edge 13a and 13b is boundary with the beveled portion 11; a step of processing of rolling off an outer peripheral portion 14 of the first surface 12b to form a roll-off region, the outer peripheral portion 14 is extending outward of the wafer from a predetermined position P inner than the position of the edge 13b on 12a the first surface 12b; and a step of forming a first epitaxial film 20 on the second surface 12a.
    Type: Application
    Filed: November 11, 2011
    Publication date: October 10, 2013
    Applicant: SUMCO CORPORATION
    Inventors: Sumihisa Masuda, Kazuhiro Narahara
  • Patent number: 8530801
    Abstract: A method and an apparatus for manufacturing a semiconductor wafer are provided for improving a quality of the semiconductor wafer, and further, for improving a quality of a semiconductor device manufactured by using the semiconductor wafer, by preventing warping from being generated at a stage of a placing step, at the time of performing heat treatment to a semiconductor wafer substrate. The placing process is performed by a placing means so that a time when a temperature difference between a wafer front surface temperature and a wafer rear surface temperature becomes maximum, and a time when warping is generated in the wafer are prior to a time when the wafer is brought into contact with lift pins or a susceptor (i.e., a time after the temperature is at an upper limit value of an infrared temperature region at 600° C.), and the lift pins are brought into contact with the wafer rear surface.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: September 10, 2013
    Assignee: Sumco Techxiv Kabushiki Kaisha
    Inventors: Yuichi Nasu, Hirotaka Katou, Kazuhiro Narahara, Hideyuki Matsunaga
  • Patent number: 8372196
    Abstract: In a manufacturing apparatus for manufacturing an epitaxial wafer with a wafer being mounted substantially concentrically with a susceptor, a center rod is provided to extend in an up-and-down direction on a side of a non-mounting surface of the susceptor so that its upper end is adjacent to the center of the susceptor. With this arrangement, part of radiation light irradiated toward the susceptor is diffusely reflected by the center rod before reaching the central portion of the susceptor, thereby reducing the amount of the radiation light irradiated to the central portion of the susceptor as well as lowering the temperature of the portion. Since the center rod and the susceptor are not in surface contact, the center rod does not take the heat from the susceptor, thereby suppressing the temperature from decreasing locally at the central portion of the susceptor.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: February 12, 2013
    Assignee: Sumco Techxiv Corporation
    Inventors: Motonori Nakamura, Yoshinobu Mori, Takeshi Masuda, Hidenori Kobayashi, Kazuhiro Narahara
  • Publication number: 20120015454
    Abstract: A method of forming an epitaxial layer to increase flatness of an epitaxial silicon wafer is provided. In particular, a method of controlling the epitaxial layer thickness in a peripheral part of the wafer is provided. An apparatus for manufacturing an epitaxial wafer by growing an epitaxial layer with reaction of a semiconductor wafer and a source gas in a reaction furnace comprising: a pocket in which the semiconductor wafer is placed; a susceptor fixing the semiconductor; orientation-dependent control means dependent on a crystal orientation of the semiconductor wafer and/or orientation-independent control means independent from the crystal orientation of the semiconductor wafer, wherein the apparatus may improve flatness in a peripheral part of the epitaxial layer.
    Type: Application
    Filed: August 9, 2011
    Publication date: January 19, 2012
    Inventors: Kazuhiro Narahara, Hirotaka Kato, Koichiro Hayashida
  • Patent number: 8021484
    Abstract: A method of forming an epitaxial layer to increase flatness of an epitaxial silicon wafer is provided. In particular, a method of controlling the epitaxial layer thickness in a peripheral part of the wafer is provided. An apparatus for manufacturing an epitaxial wafer by growing an epitaxial layer with reaction of a semiconductor wafer and a source gas in a reaction furnace comprising: a pocket in which the semiconductor wafer is placed; a susceptor fixing the semiconductor; orientation-dependent control means dependent on a crystal orientation of the semiconductor wafer and/or orientation-independent control means independent from the crystal orientation of the semiconductor wafer, wherein the apparatus may improve flatness in a peripheral part of the epitaxial layer.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: September 20, 2011
    Assignee: Sumco Techxiv Corporation
    Inventors: Kazuhiro Narahara, Hirotaka Kato, Koichiro Hayashida
  • Patent number: 7993452
    Abstract: A role of a bottom face of a silicon wafer is identified in a manufacturing process of the silicon wafer. And preferable characteristic feature is also identified. In order to obtain the above characteristic feature, a process method to be implemented into the method of manufacturing a normal silicon wafer is provided. For example, the method comprises: a pre-cleaning process for cleaning the silicon wafer having top and bottom faces processed to a mirror finish; and a rapid thermal process or an epitaxial growth process, wherein the pre-cleaning process comprises a hydrofluoric acid (HF) process and a subsequent pure water (DIW) process.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: August 9, 2011
    Assignee: Sumco Techxiv Corporation
    Inventors: Koichiro Hayashida, Kazuhiro Narahara, Hirotaka Kato
  • Publication number: 20100143579
    Abstract: A method of manufacturing an epitaxial wafer in which an epitaxial layer is grown over a main surface of a silicon wafer placed substantially horizontally on a susceptor is provided. The method comprises: a growing step of the epitaxial layer; and a cooling step of cooling the epitaxial wafer having the epitaxial layer. The cooling step comprises: a wafer measurement step of measuring a temperature of the epitaxial wafer; a susceptor measurement step of measuring a temperature of the susceptor; and a control step of controlling a heater capable of heating at least the susceptor or the epitaxial wafer such that difference between a temperature of the epitaxial wafer and a temperature of the susceptor is within a predetermined range.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 10, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventor: Kazuhiro NARAHARA
  • Publication number: 20100112213
    Abstract: In a manufacturing apparatus for manufacturing an epitaxial wafer with a wafer being mounted substantially concentrically with a susceptor, a center rod is provided to extend in an up-and-down direction on a side of a non-mounting surface of the susceptor so that its upper end is adjacent to the center of the susceptor. With this arrangement, part of radiation light irradiated toward the susceptor is diffusely reflected by the center rod before reaching the central portion of the susceptor, thereby reducing the amount of the radiation light irradiated to the central portion of the susceptor as well as lowering the temperature of the portion. Since the center rod and the susceptor are not in surface contact, the center rod does not take the heat from the susceptor, thereby suppressing the temperature from decreasing locally at the central portion of the susceptor.
    Type: Application
    Filed: November 2, 2009
    Publication date: May 6, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventors: Motonori NAKAMURA, Yoshinobu MORI, Takeshi MASUDA, Hidenori KOBAYASHI, Kazuhiro NARAHARA